106s Six Stations Auto Parts Automatic Forging Machine
| Price: |
US $ 198000/Set |
| Trade Terms: |
FOB,CFR,EXW |
| Min Order: |
1/Piece |
| Pay Type: |
L/C,T/T,D/P,Western Union,Paypal |
| Prod Model: |
106s |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Forging Forming Method: |
Mold Forging |
Product Description
This machine is fully automatic and high-speed forming equipment. Suit for bellow products. 1. DIN. AISI. GB. Standard fasteners 2. Non-standard fasteners and massive produced metal parts for automotive electronic and steel structure etc. Feature: 1. Being equipped with air clutch with the advantage of low actuating current for operating the former in 3 modes such as Inching, Single Stroke and Continuous Running. The main RAM can stop at its rear position automatically, when the former is operated under Single Stroke and Continuous Running modes for guaranteeing the safety of die and leaving the biggest space for operation and adjustment. 2. Thanks to swing type pneumatic gripping mechanism, the gripping capacity is adjustable and clamping power is stable even at high working speed. If the first gripper meets the wire in short size, it can open the jaw for release automatically, however the machine will stop and give the alarm simultaneously. 3. Pressing and feeding wire is actuated by pawl via the control of air cylinder, the pawl is fixed an auto-raise device, when the pawl goes back, it can raise, so the friction and noise can be eliminated, further more this device can prevent the ratchet running in reverse direction. However, there are two overdrive clutches fixed in the feeding course, it can guarantee the feed being beyond retreat. 4. Wire cutting part is actuated by strong link-block system, the movement is stable and reliable, as well as by using circular shears for assuring the kerf clear and neat. 5. Each station of rear knock out device can be adjusted individually, and the last station can realize the action of knocking out trimmed product via adjusting the location of cam or changing different cam. 6. Front knock out part moves simultaneously with the retreat movement of the main RAM, for letting the product temporarily stay at mould plunger, in order to prevent the plunger to be dragged away, then damage the product. 7. Either front knock out device or rear knock out device is fixed a safety pin with the function of pressure check-up, if the abnormal situation happens, the pin will be broken for stopping the stopping the former, however send out alert signal as well, for guaranteeing the other parts in good condition. 8. There is imported converter available in electrical system, so it is easy to run the former with stepless variable drive; PLC also is used for automatically inspecting the working mode of the former with the functions of fault display. 9. Both main and auxiliary rams, all are made of abrasion resistant alloy, and the inside plates of the formers are made of imported quench alloy steel for letting the former keep on long term's precision and stability, the service life of the die can be prolonged. 10. The principal parts such as body frame, main RAM, main link lever etc. All are made of high-strength material, however they are treated under strict casting technique, for instance, as stress relieving, in order to prevent deformation and machine rigidity can be promised as well as machine precision can be retained for long term. 11. Main components for each part and all cams all are machined by numerically-controlled machine tools, for guaranteeing precision and the curve smooth and sliding. 12. Touch screen and man-machine dialogue numerical control system are optional for meeting customer's requirement, they are used for setting the length of thread pipe of rear knock out, the length of barrier and the feeding length, it is convenient for quick die change. This system has a memory capacity of 99 mnemonic modules for meeting the requirement of quick die change.| Model | Unit | DBF-106S |
| Forging Station | NO. | 6 |
| Forging force | Kgs | 110000 |
| Max.cut-off dia. | mm | φ16 |
| Max.cut-off length | mm | 135 |
| Output rate | pcs/min | 80-120 |
| P. K. O. stroke | mm | 35 |
| K.O stroke | mm | 118 |
| Main ram stroke | mm | 190 |
| Main motor power | Kw | 37 |
| Overall dims. Of cut off die | mm | φ52*75L |
| Overall dims. Of punch die | mm | φ53*115L |
| Overall dims. Of main die | mm | φ75*135L |
| Die pitch | mm | 90 |
| Approx. weight | T | 24 |
| Applicable bolt size | mm | 6-10 |
| Shank length of blank | mm | 15-110 |
Annexure I Standard Accessories for Reference
1. One set of trial tools.
2. One set of standard hand tools.
3. One set of standard spare parts.
4. One set of Clutch
5. One set of control Panel
6. One set of AC motor
7. transducer speed adjusting system.
8. Full Cover
9. Device of protect revert feed
10. One set of operator stand (The Buyer jointing in the Buyer's plant)
11. Inside Lamp
12. One set of Safety Device
1. Pneumatic Sensor
2. Oil less Sensor
3. K.O. & P.K.O. Safety pin breakage detector
4. End of material detector
5. Motor Over load detector (including lub., coolant and fan motors)
6. Short Feed detector
7. Air pressure shortage detector
8. Lub. Oil shortage detector
9. Two-hand control unit for jogging
13. Two sets of electrical, operation & maintains manual in English.
14. The following consumables spare of machine drawing will be provided by Seller.
a)Die Locking Screw
b)Punch Locking Screw
c)P.K.O. Lever
d)Punch Bolster for all stations
e)Trimming Cam Drawing
f)K.O. Rod Drawing
g)All safety bolts drawings
h)Ratchet wheel drawing
i)Transfer arm drawing
j)Drawing of straightening rolls
k)Complete set of Electrical drawings
l)Die & Punch Blocks drawings
Annexure II Main Parts Features Introduction
1. Machine body material: HT300 high quality cast iron by Taiwan investment factory.
2. Main slide material: QT600 ductile iron by Taiwan investment factory.
3. Main crane shaft material 42CrMo forging alloy steel with Nitriding treatment.
4. Main cams, rollers and slide guider plate are made of material SKD-II, with whole body vacuum
hardening.
5. Gripping plate is made of aero hard aluminum with hard anodizing treatment.
6. Main die case is made of 42CrMo forging alloy steel.
7. Copper sleeves use phosphor bronze PBC-2
8. The bottom of front and back wing of main slider adopt super wearing inserted copper plate
(PBC-2 material) with self lubrication.
9.Air Clutch - Yung Shing, Taiwan
10.PLC - Mitsubishi, Japan
11.All Bearings - NSK & IKO, Japan
12.Inverter - Schneider, France
13.Lubricating Pump - Zhiguan, Taiwan
HARBIN RAINBOW TECHNOLOGY Co., Ltd. Comes from China National Machinery Import and Export Corp. Harbin branch. By many years market development and experience accumulation, now we have became the biggest Chinese fastener equipment dealer and turnkey consultants of fasteners manufacturing project for abroad customers.
We are supplying high quality and reliable machines for the entire fastener industry with our professional and timely after sale service, our main products include wire drawing machine, Bolt Maker, Nut Maker, Part Former, Heading Machine, Thread Rolling Machine and Mesh Belt Furnace.
With our business reputation and professionalism, our company has experienced a significant growth in business during the recent years and invested in following companies: Zhejiang Shengrui Machinery Co., Ltd., Zhejiang Dongrui Machinery Industry Co., Ltd., Suzhou Industrial Park Wuzhong Electric Furnace Manufacturing Co., Ltd., and Wuxi Pingsheng Science & Technology Co., Ltd., etc. We do these factories' foreign market developing and have received highly praises from a lot of customers.
We have established reputation in countries such as India, Iran, US, Europe and Southeast Asia where we have core customer bases. Meanwhile, we are well respected by the domestic factories and the customers in the mechanical and electrical business.
We have the confidence, backed by our professional knowledge and experience in the mechanical and electrical business, to develop the foreign markets for our home enterprises and to open up the Chinese markets for the companies abroad.
We abide by the principles of honesty, credibility, and mutual-benefit, and do our best to serve clients and customers both at home and abroad. With our top-notch professional knowledge and trading experience, we have seen our market development ability and actual business growth with an increasingly faster pace. We sincerely look forward to working with you to facility your company's foreign market development and China market expansion. Let's build a great future together!
