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Forging Tubesheet Used in Heat Exchanger

Forging Tubesheet Used in Heat Exchanger
Price: US $ 1/Piece
Trade Terms: FOB,CFR,EXW
Min Order: 1/Piece
Pay Type: L/C,T/T
Prod Model: He-0069
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
L & W & H: L:940cm W:260cm H:300cm
Pressure Level: 1.27 MPa(Shell Side) -6 MPa(Tube Side)
Tube Dimension: 34X2.6mm Length: 6100mm
Shell Material: Q345r+ S30403(Clad)
Weight: 54.5 Tons
Tube Material: 0Cr18Ni9
Medium: Polymer Solution
Structure Material: Metal Material
Application: Heater
Heat Transfer Surface: Tubular Heat Exchanger

Product Description

1. Description

     Be used as storage material and as the shell of heat exchanger, tower, reactor and other equipment in 
Petrochemical, Environment, Sea Water Desalination, Pulping, Carbon Black, Energy, Metallurgy, Medicine, chemical, petroleum, oil refining, pharmaceutical and other industries. Generally consist of the shells, end covers, flanges, tubes, bearings and other parts.
    Our company cooperate with lots of global famous customers, such as FLUOR, DOW CORNING, Andritz, AEC, Akzo Nobel,Ashland Inc.,Aqualia, Alstom, Air Products, BP, Bateman,BASF, Braden, Bayer, Chiyoda, Doosan, Foster Wheeler, GS, GE,Dow Corning,Degremont,IES,IMAC,IDE,John Zink, Jacobs,HYUNDAI,KBC,Koch Knight,JGC,MHI, MEC,Evapco, MES,Sidem,Sulzer,Samsung,SCEC, SPX,UOP,Veolia,Voith, WACKER, nuplex,FUJIFILM,Invista,SNC.LAVALIN, HQCEC,WorleyParsons, Technip, Tebodin and so on.

2. Productive Capacity

     JJPEC has a lot of manufacture equipments, such as Edge Plaing Machine, CNC drilling machine , vertical lathe , rolling machine , shearing machine, auto-welding machine for tube and tubesheet, auto welding machine, GTAW welding machine, heat treatment furnace, sand blasting equipment etc. In addition to the common special examination equipments, such as tensile test machine, chemical analysis equipment, X-ray machine, UT machine, PT device, hardness test  etc., We still has the following advanced special equipment: , infrared welds thermal detector, PMI  etc
Max Processing Weight650000kg
Max Processng  Diameter10000mm
Max Processing Length100000mm(100m)
Max Processing Thickness200mm
Max Processing Turnout Per Annua4800000kg

3. Certificate

JJPEC has been certificated by SQL(A1&A2),ASME(U&U2)which are accepted by many famous domestic and oversea companies. and also established the quality control systerm based on ISO-9001 which have been implemented to the process of R&D,fabrication,logistic ,Markting and services.

4.  Design Ability
Design Code: ASMEVIII-1, ASMEVIII-2,TEMA,JIS code,China GB Code,API650,EN1345
Design Catagory :heat exchanger /tower/reactoressel/filter/...
Calculation Software:PVElite /SW6/HTRI&HTFS/ANSYS
Drawing Software: haocheng CAD/3D

5.  Customer Distribution
EUROPE:56.8%
USA:13.5%
JAPAN:21.6%
CHINA:5.9%
OTHERS:2.3%

6.  Category Propotion
heat exchanger35%
vessel33%
Tower20%
Low speed Ratoty EQ10%
Other2%


7.Company Milestones


2004 yearJJPEC was founded and put into production the same year Certificated by  ISO9000, SQL and ASME.
Falling film heat exchangers and products lining with FRP were exported to Japan, America and Europe

2005 year
Constructed the high-level production line of heat exchanger; Added some modern equipment (NC Cutting Machine, NC Driller, Automatic GTAW Machine for tube to tube-sheet, NC Expander and so on);
2006 yearTowers and heat exchangers according to HPGSL were exported to Japan
Large pressure vessels with "U" stamp were exported to America.
2007 yearDuplex steel equipment was exported to Japan;
Awarded SQL design Certificate and ASME"U2"Certificate;
JJPEC second construction put into production: The total area exceed 13500m2; Lifting capacity          reached 100 Tons.
2008 yearFabrication base for large-sized equipment put into operation
Awarded SQL A1 and A2 Certificate
HC (Hastelloy C) materials began to be used on Heat Exchanger, the technology of machining after welding on the seal surface of the Heat Exchanger came true.
2009 yearFinish the design and manufacture for large sized digester--- key equipment in pulping industry;
Design and manufacture large sized filters(200,000m3/Day);
Finish the design and manufacture for titanium equipment;
2010 yearLarge-sized Horizontal Lathe launched into operation,12 sets Low-Speed Rotation Equipment are manufactured;
Thermal calculation and manufacture for titanium HE.
2011 yearThe sales volume of the Low speed rotary equipment account for 42%, three processing technology won national patents, and the processing levels had been acknowledged by many foreign well-known corporations.
The pipeline system for volume production was adopted, in the production of 121 sets of heat exchanger, which had given good effect  on progress, quality, cost and other aspects.
2012 yearStar lean manufacturing management
Finish the design and manufacture of high clean heat exchanger, tower , oil-sand separating equipment and PED standard equipment
2013 yearFinish the design and manufacture of high clean purification equipment and two-sides covered heat exchanger equipment
Undertake a turnkey project of low-speed rotary unit equipment, including the design, manufacture and start up
2014 yearLean manufacturing management achieve initial effects: Production cycle for Low-speed Rotary Equipment was shorten 15%; capacity per capita was increased 8.9%
The pipeline system for large size product was adopted,  project which contain 40 sets of  sea water desalination filters  (200,000m3/Day) was finished ahead schedule and high quality,  and acknowledged by the customer


Our products sales all over the world as well. From the following two websites you can also get more information about our company:
http://www.jypec.com
http://junyecn.en.made-in-china.com
 
Welcome to contact us,thanks
Junye Process Equipment Co., Ltd Is an enterprise specialized in design, fabrication and installation of process equipment and pressure vessels for petrochemical, environment-protecting, sea water desalination, pulping, new energy, metallurgy, carbon black, new material industries and so on, The main materials are carbon steel, stainless steel, duplex steel, titanium, nickel and nickel alloy, non-metal material lining using rubber, FRP or PTFE.

Junye focus on the improvement of design, manufacture and quality on process equipment for unit package, which makes Junye as an excellent global supplier for many well-known companies in domestic and abroad. Junye has supplied many flare/riser/stacks and sulphuric acid recovery from off-gas equipment in environment protection industry, filters in sea water desalination industry, digester in pulping industry and large sized process equipment for projects located abroad and has won high compliment from the client.

Our company established in 2004 with registered capital of USD 5, 000, 000. At present, we have more than 200 permanent employees and a yearly output more than 3500 Tons of all kinds of process equipment and pressure vessels, about 53% of products are exported and more than 80% of total sales are heat transfer equipment and low-speed rotary equipment. Junye has capability of designing all products by computerized process simulator software and fabricating various equipment with a wide variety of process conditions on the request from client, and provide better after-sales service.

The quality control system is established in accordance with ISO9001, GB (A1 and A2) and ASME (U and U2). The qualified personnel, automatic and numerical control machines and the effective & examinable instruments make our products have a high reliability, excellent appearance and consistent performance.

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  • Jiangsu Junye Process Equipment Co., Ltd.

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