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High Precision Pellet Mill Parts for Animal Pellet Machine

High Precision Pellet Mill Parts for Animal Pellet Machine
Price: Negotiable/Piece
Trade Terms: FOB,CFR,CIF
Min Order: 1/Piece
Pay Type: L/C,T/T,Western Union
Prod Model: customized
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Condition: New
Compression Ratio: Customized
Hole Diameter: 1.5mm-14mm
Hardness: HRC 52-56
Die Hole Processing: Germany Gun Drilling
Ring Die Compatible Type: for All Main Brands Pellet Mill
Type Of Ring Dies: as Per The Drawing of The Clients
Processing Object: Metal
Molding Style: Forging
Material: Stainless Steel, Alloy Steel, Carbon Steel

Product Description

High precision pellet mill parts for animal pellet machine
  

Introduction & Application of Ring die
Ring die is very important part of ring die pellet machine in the whole manufacturing process. The quality of ring die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost.


Applicable for animal feed pellet machine: poultry feed pellet machine, livestock feed pellet machine, aqua feed pellet machine etc.
Biomass pellet machine: wood pellet mill, sawdust pellet mill, grass pellet mill, straw pellet mill, crop stalk pellet machine, alfalfa pellet mill etc.
Fertilizer pellet machine etc.

 
Specification customized:
We can supply ring die for all the main brands of pellet machine such as ANDRITZ, CPM, IEMME, JKAP, SOGEM, SPROUT(UMT), MATADOR(UMT), MABRIK,BUEHLER, PALADIN, PTN, PROMILL,YEMMAK etc.

Custom dimensions and drawings of ring die are welcome.
 

Advantages of FDSP ring dies:
20 years of experience in ring die production
High chromium high carbon content steels
Extremely precise manufacture
Advanced imported equipment
High hardness after vacuum heat treatment
Rapid delivery times
Test and control before shipment
Long service time
 

Main Manufacturing Process of Ring die
1.Forging and Lathing:
Extremely precise forging and lathing assure high dimensional accuracy, bright and clean surface.
 
2.Die Hole processing
Advanced Germany gun drill equipment, tools and drilling hole software are used in die hole processing: 

3.Vacuum heat treatment
Ring die surface: no oxidation reaction;
Die hole inner surface: original smoothness;
High stability, High hardness; High tenacity
 
 
Compression Ratio of Ring Die
Generally speaking, the higher the compression ratio, the denser the finished pellets. But it does not mean that the higher the compression ratio, the better the pellet quality.
Compression ratio should be calculated based on raw material for making pellets and type of feed.

With many years pellet die manufacturing and research experience of FDSP GROUP, we provide some general data of ring die's compression ratio for your reference:

Buyers can customize dies with different hole diameter and compression ratio, according to different situation and requirement.
 Hole Diameter(mm)Compression Ratio
Ring die for animal feed pellet machine  
Poultry&livestock feed2.5 - 4 1:4-1:11
Fish feed2.0 - 2.51:12-1:14
Shrimp feed0.4 - 1.81:18-1:25
Ring die for biomass pellet machine  
 6.0 - 8.01:5-1:8
The most common structure of die hole are straight hole; release stepped hole; external conical hole and internal conical hole, etc. Different die holes structure are suitable for different raw material and feed formula for making pellets.
 

WARM TIPS
How to maintain and inspect the ring die:
1.   The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as a result of tramp metal.
2.   Material should be evenly distributed across the whole working area
3.   Make sure that all holes work uniformly, opening the clogged holes if necessary.
4.   When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.

  

About us
FDSP is specialized in the production of ring die and rollers for all the main brands of pellet mills, with more than 20 year of manufacturing experience and professional advanced technical team, we insist on providing high quality and strong durable products to our customers.
 
 
FAQ:
1. Q: Are you a trading company or a manufacturer?
A: We are a manufacturer, which has almost 20 years of experience in this industry.

2. Q: Do you have some foreign customers using your pellet mill die?
A: Yes, we have.Our company has established business relationships with customers in Korea, South Africa, Russia, Thailand, Taiwan, Philippines, Malaysia, Australia, Egypt, Syria, Nigeria, Ethiopia, India, Bangladesh, Pakistan, Iran etc.

3. Q: How long can your ring die be used?
 A: Our ring die has long service life. The service life time is about 1000-1200 hours.

4. Q: What are the factors affecting the lifespan of a die?
A: There are many factors affect the service life of a die:
     The composition of raw material
     The characteristics of raw material
     T
he moisture and fat content of material before pelletizing
     The particle size of the mash
     The heat conditioning of the mash
     The pellet mill controls
      Many others

5. Q: How to buy your pellet mill spare parts?
A: Just tell us the brand and model of your pellet machine, we will make the precise pellet mill spare parts for you.
Jiangsu Liangyou International Mechanical Engineering Co., Ltd is an export-oriented company specializing in overseas business, which belongs to Jiangsu Liangyou Agro Machinery Co., Ltd...In order to better explore and develop overseas business, now we put the overseas business in Jiangsu Liangyou Agro Machinery Co., Ltd., Jiangsu Liangyou Silo Engineering Co., Ltd., and Jiangsu Liangyou Renewable Energy Mechanical Engineering Co., Ltd. Together to Jiangsu Liangyou International Mechanical Engineering Co., Ltd.

The company is aiming at "keep brand ahead in domestic, and guarantee quality in overseas", concentrating on research, development, design and manufacture of Agro machinery, silo, and renewable energy machinery, forming industrial pattern covering machinery regarding feeding, animal husbandry, agro husbandry, cultivation, microbe, environmental protection, silo, renewable energy etc. We have passed ISO 9001: 2008 quality management system certification, and get CE, SGS certificates. Products are exported to many countries in Middle East, Europe, America, South East Asia and Africa etc.

In order to better exploit international market, Jiangsu Liangyou International Mechanical Engineering Co., Ltd locates Nanjing, China. Our company (FDSP) will taking "Sincerity makes trust, Quality wins market" as our business philosophy, by our advanced know how, superior quality and satisfactory services, so as to further develop the overseas market regarding feeding machinery, fertilizer machinery, biomass machinery, silo machinery, environmental protection machinery, electronic control equipment, packing machinery, agricultural machinery, drying machinery, food machinery, cultivating machinery, slaughtering machinery, chemical machinery, and petrochemical machinery.

By our scientific design, excellent technology, fine product, thoughtful and perfect service, we wish to join hands with our customers, advance together and cooperate sincerely, so as to create a brilliant future.

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  • Jiangsu Liangyou International Mechanical Engineering Co., Ltd.

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