| Prod Model: |
DBF-104S |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Product: |
Screw, Bolt, Nut, Fastener |
| Processing Object: |
Metal |
| Molding Style: |
Forging |
Product Description
1. Multi-Station Cold Upsetting Formers is being equipped with air clutch with the advantage of low actuating current for operating the former in 3 modes such as Inching, Single Stroke and Continuous Running. The main RAM can stop at its rear position automatically, when the former is operated under Single Stroke and Continuous Running modes for guaranteeing the safety of die and leaving the biggest space for operation and adjustment.
2. Thanks to swing type pneumatic gripping mechanism, the gripping capacity is adjustable and clamping power is stable even at high working speed. If the first gripper meets the wire in short size, it can open the jaw for release automatically, however the machine will stop and give the alarm simultaneously.
3. Pressing and feeding wire is actuated by pawl via the control of air cylinder, the pawl is fixed an auto-raise device, when the pawl goes back, it can raise, so the friction and noise can be eliminated, further more this device can prevent the ratchet running in reverse direction. However, there are two overdrive clutches fixed in the feeding course, it can guarantee the feed being beyond retreat.
4. Wire cutting part is actuated by strong link-block system, the movement is stable and reliable, as well as by using circular shears for assuring the kerf clear and neat.
5. Each station of rear knock out device can be adjusted individually, and the last station can realize the action of knocking out trimmed product via adjusting the location of cam or changing different cam.
6. Front knock out part moves simultaneously with the retreat movement of the main RAM, for letting the product temporarily stay at mould plunger, in order to prevent the plunger to be dragged away, then damage the product.
7. Either front knock out device or rear knock out device is fixed a safety pin with the function of pressure check-up, if the abnormal situation happens, the pin will be broken for stopping the stopping the former, however send out alert signal as well, for guaranteeing the other parts in good condition.
8. There is imported converter available in electrical system, so it is easy to run the former with stepless variable drive; PLC also is used for automatically inspecting the working mode of the former with the functions of fault display.
9. Both main and auxiliary rams, all are made of abrasion resistant alloy, and the inside plates of the formers are made of imported quench alloy steel for letting the former keep on long term's precision and stability, the service life of the die can be prolonged.
10. The principal parts such as body frame, main RAM, main link lever etc. All are made of high-strength material, however they are treated under strict casting technique, for instance, as stress relieving, in order to prevent deformation and machine rigidity can be promised as well as machine precision can be retained for long term.
11. Main components for each part and all cams all are machined by numerically-controlled machine tools, for guaranteeing precision and the curve smooth and sliding.
12. Touch screen and man-machine dialogue numerical control system are optional for meeting customer's requirement, they are used for setting the length of thread pipe of rear knock out, the length of barrier and the feeding length, it is convenient for quick die change. This system has a memory capacity of 99 mnemonic modules for meeting the requirement of quick die change
|
Model |
Unit |
DBF-104S |
|
forging |
NO. |
4 |
|
Forging force |
Kgs |
80.000 |
|
Max cut-off dia. |
mm |
12 |
|
Max cut-off length |
mm |
135 |
|
output rate |
pcs/min |
90-140 |
|
P.K.O Stroke |
mm |
20 |
|
K.O.Stroke |
mm |
118 |
|
Maxin ram steoke |
mm |
190 |
|
Main motor power |
Kw |
30 |
|
Overall dims. of cut off die |
mm |
45*59L |
|
Overall dims. of punch die |
mm |
53*115L |
|
Overall dims. of main die |
mm |
75*135L |
|
Die pitch |
mm |
90 |
|
Approx.weight |
T |
18 |
|
applicable bolt size |
mm |
6-10 |
|
Shank length of blank |
mm |
15-110 |
Zhejiang Dongrui Machinery Industry Co., Ltd. is a collection of research, production, sales and after-sales service as one of the science and technology machinery and equipment manufacturing enterprises, National High-tech enterprise, Zhejiang province AAA grade observing contract and valuing credit units, Zhejiang tripartite excellent enterprise, ministerial key top brand enterprises, and so on.
The company was established in 1989, is located in the zhejiang province rui-an city with motorcycle industrial park, covers an area of more than 40 mu(equal to 2.68 Hectare). The company's leading products are serial Multi-Station Cold Upsetting Formers, the products access to a number of national patent protection; and. The specification of all products is complete, the quality is stable, exported to all over the country and southeast Asia, the Middle East, Europe, America and other countries and regions, favored so much by the vast number of customers.
The company has passed through the certifications of ISO 9001: 2008 quality management system and CE safety regulation, it has several sets of big size machine centers and a lot of advanced mechanized equipment made in China or imported from abroad, it also has a Technological Development Center at provincial level. The research and development ability and level of Dongrui company always plays a leading role at the fields of same trade in China, due to aiming at high standard and thanks to advanced inspection technique applied through whole production procedure, therefore the quality of Dongrui machines can be reliably guaranteed.
The company has been adhering to the " make customer achievement and create valued model" business philosophy, dedicated to customer satisfaction and success, through the realization of the interests of the customer, to make the customer and enterprise on the chain in the interest of the reasonable decomposition, bit by bit to realize enterprise's own benefit, becomes the model. " A good sword remains always sharp because of frequent whet, the plum blossom smells sweet, because it defies frost and snow", after 20 years of hard working experience, Dongrui people hold concept achieved today's success, more looking forward to tomorrow's brilliant. In the new journey, Dongrui will provide the high quality products, superb technology, attentive service wholeheartedly for the domestic and foreign customer, sincerely look forward to working with you to communicate and cooperate!
