North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Rollling Type:
Cold Rolling/Oxygen Free Copper
Product Description
Oxygen Free Copper Rod Continuous Up-Casting Line & Cold Rolling Mill
IProcess Specification Put copper cathode over the furnace by the lifting system for baking→Adjust the feeding speed according to the casting speed. Feed the copper cathode into the melting furnace for melting (charcoal to be used for avoiding oxidization) → copper liquid flows into the transition part (charcoal is still needed to avoid oxidization) → Copper liquid flows into the holding furnace → Copper liquid flows into the crystallizer to be copper rods → copper rods enter into traction device for upward movement → Go through the output frame →copper rods go through the output frame (to separate each rod) → copper rods go through the tension frame ( to control the take-up speed) → copper rods go through the take-up machine,for coiling → Next process
IIMain Technical Data For The Equipment
No.
Name
specification
1
Model No
SH2417-I3
2
Annual capacity
12000tons
3
Furnace structure
body furnace (2 melting furnace,1 holding furnace)
4
Casting Strands
24
5
Casting rod diameter
17mm
6
Upward casting speed
0~1000mm/min
7
Annual working time
7920 hours
8
Liquid tracking precision
±2mm
9
Take-up coil standard
φ700mm×φ1500mm×1200mm
10
Copper melting velocity
1520kg/h
11
Copper melting power consumption
<350kwh/ton
12
Take-up form
manual adjust
13
Take-up plate driven approach
pushed by the copper rod
14
Material feeding method
whole piece of electrolytic copper cathode fed by electric hoist
15
Upward driven approach
driven by the AC servo motor, connected to the gapless synchronous cog blet
Rod clamping method
air clamping
Operation interface
data display, servo motor controlled by touch screen
IIIOther explanation 1. Requirement of raw material: 99.97% copper cathode The surface of the copper cathode should be clean, and there should be no electrolyte or greasy substance. There should be no "copper bean", if there is any, it must be removed . Both the surface and the edge should be smooth. If there is no mechanical feeding device for equipment, copper materials should be cut into small pieces for easy feeding.
2. Requirements of charcoal High-quality white charcoal (commonly known as steel charcoal, pear charcoal) Water content: 0.5~1% Other volatiles: ≤5% Charcoal particle size: 30~70mm Not allow sulfur, iron and charcoal had no calcination Fracture should be shiny, white light, sound crisp when breaks . Consumption:5kg/ton
3. Requirements of graphite flake Specification: 3299 or 5099 Granularity: 32 or 50 Require natural graphite flake Consumption: 0.5kg/ton
Chengdu Shuhong Equipment Manufacturing Co., Ltd (formerly Chengdu Shuhong
Machinery Corp., Ltd). is located in Qingbaijiang district of Chengdu, the beautifulland of abundance. The garden company was established in 1996, which is a self-R-D, manufacturing and mechatronics economic entity. The factory covers an area of 120, 000m2 with production workshops about 50, 000 m2. It owns various types of machining equipments, including floor-type CNC boring machine, vertical lathe, mill machine, planer, grinding machine, wire-electrode cutting, etc., lifting equipment such as 60T cranes, welding equipments, non-destructive testing equipments, and precision forging equipments.
Including: Two workshops 28313.10 m2
Office building 9479.50 m2
Stated Technology Center 4537.80 m2
Our company focuses on wire and cable equipments research and innovation, and becoming the leader of advanced technology in the industrialincreasingly. Depends on innovative technology, excellent products quality and thoughtful after-sales service, the copper/aluminum (alloy) rod CCR line with refining melting furnaces designed by Chengdu Shuhong have occupied about 80% domestic marketing share, products in the same industry in the country, even the first year sales. In the meanwhile, the products also have been exported to more than 20 countries and areas, including USA, Mexico, Turkey, India, Indonesia, Malaysia, Iran, Iraq, Syria, Algeria, Egypt, and Kazakhstan, etc., Chengdu Shuhong is a trusted partner for customers at home and abroad.
With years of rich service experience in the wire and cable industry, Chengdu Shuhong intakes the advanced technology from both domestic and overseas constantly, and has developed a series of new products to meet the full customer demand for unique personalized, such as: wheeL-belt type aluminum alloy ingot casting production line, 40-48t/h copper rod continuous casting and rolling line, 8t/h aluminum alloy continuous casting and rolling line, etc. The company has developed and produced of a grand total of more than 20 types products, including: non-ferrous metal rolling equipment, power cable equipment, submarine cable equipment, ferrous metal rolling equipment, environmental protection equipment, pressure vessel and so on. Chengdu Shuhong has got nearly 20 national patents and established the ISO9001: 2008 quality management system. ''SHUHONG'' is the provincial and municipal famous brand, China famous brand, and the main product has been promoted to be quality reliable products by China Electrical Equipment Industry Association.
Nowadays, Chengdu Shuhong has made great progress, and adhering to the concept of ''Innovation, professional manufacture, sincere service'', Chengdu Shuhong with full''enthusiasm and moving toward with a goal of becoming the world- leading electrical ''equipment manufacture. ''The chairman of company, Mr. Huang Hechang would like to invite all friends of different ''fields at home and abroad to our company, beautiful Chengdu city, and seek for mutual cooperation and together development.
