Markets: |
North America,South America,Eastern Europe,Southeast Asia,Mid East,Eastern Asia,Western Europe |
Molding Technics: |
Gravity Casting |
Casting Method: |
Sand Casting |
Product Description
We offer both green sand castings and resin sand casings in both ferrous and non-ferrous materials.
Perhaps the most common green sand castings would be made from either grey iron or ductile iron. We can supply these castings from approximately 0.1Kg to approximately 15000 Kg and up to 6000mm x 2500mm x 2000mm in size for the largest part. Molding methods range from floor hand molding, jolt squeezer lines and automatic molding lines. With this variety of molding methods we are able to accommodate the weight, size and quantity the customer requires.
Steel sand castings are available both as green sand castings and resin sand castings, and are available in plain carbon, low alloy and stainless steels. In the category of sand castings the smallest available part would be approximately 2Kg while the largest would be approximately 20 tons for sand casting and 5 tons for resin sand casting. Steel castings smaller than the 2Kg range would be made as a water glass casting (see Investment Castings ).
Non-ferrous sand castings are also available. The molding process used is green sand and we can accommodate requests for castings weighing from 0.5 Kg to 100 Kg. The alloys that are available include copper base and aluminum base alloys.
Please check the technical specification sheet for all materials available.
First article layouts and spectrometer material certifications are provided with all first article samples. Specialized inspection reports can be done per customer request.
A variety of secondary operations can be performed on both types of sand castings. They include heat treatment, machining, plating, painting, polishing and buffing, assembly services and even custom packaging.
Standard-Spec.No.&Class |
T.S.
σb≥
N/mm 2 |
Hardness
HB≤ |
Note:(1)Test Bar θ=30mm
(2)Chemieal composition and other requirement can be established upon written agreement between manufacturer and purchaser.
(3)The hardness values are for castings of 15~30mm thickness. |
GB
China/ISO |
JIS JAPAN |
ASTM
U.S.A. |
HT200/200 |
FC200 |
CI.30 |
200 |
223 |
HT250/250 |
FC250 |
CI.35 |
250 |
241 |
HT300/300 |
FC300 |
CI.40 |
300 |
262 |
HT350/350 |
FC350 |
CI.50 |
350 |
277 |
Standard-Spec.No&Class |
T.S.
σb≥
N/mm 2 |
Y.S.
σs≥% |
EL
δ≥ |
For Reference |
Note:
(1)Separately cast
test bars machined
to φ 14mm from 25mm
keel blocks;
(2)Same as above
note(2)
|
GB
China |
JIS
Japan |
ASTM A536
U.S.A. |
Hardness HB |
Micor-structure |
QT400-18 |
FCD400-18 |
60-40-18 |
400 |
250 |
18 |
130-180 |
Ferrite(F) |
QT450-10 |
FCD450-10 |
|
450 |
310 |
10 |
160-210 |
(F) |
QT500-7 |
FCD500-7 |
65-45-12 |
500 |
320 |
7 |
170-230 |
(F)+Pearlite(P) |
QT600-3 |
FCD600-3 |
80-55-06 |
600 |
370 |
3 |
190-270 |
(P)+(F) |
QT700-2 |
FCD700-2 |
100-70-03 |
700 |
480 |
2 |
225-305 |
(P) |
QT800-2 |
FCD800-2 |
100-70-03 |
800 |
480 |
3 |
245-335 |
(P)or tempered structure |
Standard-Spec.No.& Grade |
Chemical
Composition≤% |
Mechanical Properties≥ |
NOTE:(1)S,P≤0.04%
(2)C,Mn%can also be agreed upon by manufacturer and purchaser.
(3)Heat Treat:Normalize(N)+Temper(T) or Quench(Q)+T,selected by Foundry |
GB
China |
JIS
Japan |
ASTM
U.S.A. |
C |
Si |
Mn |
T.S. σb
N/mm 2 |
Y.S. σs
N/mm 2 |
EL
δ% |
R.A.
ψ% |
ZG200-400 |
SC420 |
A27 60-30 |
0.2 |
0.5 |
0.8 |
400 |
200 |
25 |
40 |
ZG230-450 |
SC450 |
65-35 |
0.3 |
0.9 |
450 |
230 |
22 |
32 |
ZG270-500 |
SC480 |
70-40 |
0.4 |
500 |
270 |
18 |
25 |
ZG340-640 |
SCC3B |
A148 80-50 |
0.6 |
0.6 |
640 |
240 |
10 |
18 |
Standard-Spec.No. |
Chemical Composition% |
Condition |
Mechanical
Properties≥ |
GB China |
Code China |
JIS Japan |
Alcoa (ASTM) |
Si |
Cu |
Mg |
Mn |
Ti |
Ni |
Al |
T.S.
σb
N/mm
2 |
Hard
ness HB |
EL
σ% |
ZAISi7Mg |
ZL
101 |
AC4C |
356
(SG70A) |
6.5-7.5 |
|
0.25-0.45 |
|
|
|
Bala
nce |
F
T6 |
155 220 |
50 70 |
2 1 |
ZAISi9Mg |
ZL
104 |
AC4A |
360 |
8.0-10.5 |
|
0.17-0.30 |
0.2-0.5 |
|
|
T6 |
220 |
70 |
2 |
ZAISi5Cu1
Mg |
ZL
105 |
AC4D |
355
(SC51A) |
4.5-5.5 |
1.0-1.5 |
0.4-0.6 |
|
|
|
T6 |
220 |
70 |
0.5 |
ZAISi12Cu
11Mg1Ni1 |
ZL
109 |
AC8A |
A132 |
11.0-13.0 |
0.5-1.5 |
0.8-1.3 |
|
|
0.8-1.5 |
T6 |
240 |
100 |
|
ZAICu5Mu |
ZL
201 |
|
|
|
4.5-5.3 |
|
0.60-1.0 |
0.15-0.35 |
|
T5 |
330 |
90 |
4 |
ZAIMg5Si1 |
ZL
303 |
|
|
0.8-1.3 |
|
4.5-5.5 |
0.1-0.4 |
|
|
F |
145 |
55 |
1 |
Note:(1) F-as cast;T5-Solution treat+artifical aging;T6-Solution treat+over aging |
Standard-Spec.No. |
Chemical Composition% |
Mechanical Properties≥ |
GB China |
JIS Japan |
ASTM U.S.A |
Sn |
Zn |
Pb |
Si |
Cu |
T.S.σb
N/mm 2 |
Y.S.
σ% |
EL HBW |
Hard
ness |
ZCuSn5Pb5Zn5 |
BC6 |
C83600 |
4.0-6.0 |
4.0-6.0 |
4.0-6.0 |
|
Balance |
200 |
90 |
13 |
60 |
ZCuSn10Zn2 |
BC3 |
C90500 |
9.0-11.0 |
1.0-3.0 |
|
|
240 |
120 |
12 |
70 |
ZCuZn16Si4 |
SZBC3 |
C87800 |
|
Balance |
|
2.5-4.5 |
79.5-81.0 |
390 |
|
20 |
100 |
ZCuZn40Pb2 |
|
C85700 |
|
0.5-2.5 |
|
58.0-63.0 |
220 |
120 |
15 |
80 |
Qingdao Donrex Co., Ltd. was established in 2001, located in Qingdao which has a important international port of China.
We are one of the leading manufacturer group of casting, stamping, forging, extrusion forming, welding, fine blanking and CNC machining services for various parts of electric appliances, telecomminucation, automotive, marine, aero, construction and other engineering industry.
We provide our customers the best-engineered solutions, low cost tooling, high quality manufacturing and rapid delivery.
We handle all the projects with quality first in mind and under strictly quality control flows through precise inspection and testing equipments and production control system to achieve the small, medium and large volume production, meanwhile, all the works are based on OEM / ODM, confidentiality and reliability.
Our buyers hail from 30 countries and regions including Europe, North America, Southeast Asia, Middle East and Australia. We sell big quantity of high quality products worth more than $10 million annually.
A lot of things may change, but our commitment to professionalism, quality and customer service won't. Contact Donrex today to begin saving time and cost.