Twin-Roll Strip Casting Technology (TRC)
| Price: |
Negotiable/Piece |
| Trade Terms: |
FOB,CFR |
| Min Order: |
1/Piece |
| Pay Type: |
L/C,T/T |
| Prod Model: |
twin-roll strip casting machine |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Type: |
Steel Rolling Equipment |
| Certification: |
ABS |
Product Description
The promotion of twin-roll strip casting
Technology (TRC)
Our institute recommends the twin-roll strip casting technology and equipment ceremoniously to you.The technological process refers to the following diagram:
1) Application range of TRC technologyIt is used for producing all kinds of metal thin sheet, especially for producing metal sheet which is hard to roll, such as grain oriented electrical steel, metallic magnesium, metallic molybdenum plate, super hard high speed steel plate M2-R42, TWIP steel plate for car. It is also can be used for rolling Q235 and Q345 plate for general purpose.
Diagram1 comparison of three kinds of continuous casting plant
Diagram2 comparison of three kinds of technological process The twin-roll strip casting technology (TRC) is a significant, revolutionary new technology with the highest potential in metallurgical field. It has the advantages of short technological process, relatively simple equipment, easy operation and mastery, low energy consumption, low plant investment, low production cost, going green and environmental protection.Compared with traditional slab casting, it can save energy by 70%, the CO2 emission reduces 85%, SO2 emission reduces 70%, NOX emission reduces 90%, it is a fully sunrise new industry with perspectiveness.Take producing coils of width 500mm, thickness 2mm as an example, the investment and energy consumption conditions refer to the following table.
|
Twin-roll strip continuous casting
TRC |
Thin slab continuous casting
CSP |
Slab continuous casting
TSC |
Horizontal continuous casting
HCC |
Billet thickness mm | 2 | 50 | 220 | 40 |
| Casting speed m/min | 80 | 6 | 2 | 8 |
Equipment investment
(-scrap steel- finished coils) |
30 million |
150 million |
250 million |
100 million |
Annual output |
200,000T |
500,000T |
500,000T |
300,000T |
Plant length m | 100 | 370 | 600 | 260 |
Floor area | 3000m² | 40000m² | 60000m² | 33000m² |
| Plant construction period(effectiveness of contract-put into operation) |
7 months |
Two years |
Three years |
One and half year |
| Product quality | High quality, segregation-free | Good, with segregation | Qualified, serious segregation | Good, with segregation |
| Cost per ton(smelting+rolling) | ¥800 | ¥730 | ¥950 | ¥800 |
Our institute can provide process and technical supports, whole set of equipment, help you to build the plant and reach the target output. And we also will be responsible for the technical training and help you to organize the production.If you have the requirements in this aspect, you can directly contact the relevant department of our institute.Contact person: HuangduanMobile phone number: +86-15862819269
Introduction Of Wuxi Qiaolian Heavy Industry Design Institute
The status of our institute
The registered capital of our institute is $30000000(the first registered capital is $5000000). At present our institute has rolling dept. \forge and press dept. \metallurgy dept., and the rolling dept. Including the research room of plate facility\figured iron facility\bar and wire facility and surface-treated facility(pickling and alkali cleaning). Besides, our institute have a combat-worthy team which combined with the old, the middle-aged and the young.
In our institute, most of technical cadremen are from China NO. 1 Heavy Industry Design Institute, and many designers are graduated from Yanshan University and own strong technical ability. Guo Wan You, the chief designer of our institute, is a senior engineer of full professor level, also he was chief designer when he work in China NO. 1 Heavy Industry Design Institute. Meanwhile, there're many experts in our institute, so we can design\develop\install and debug the projects for metallurgy\forging and rolling equipments.
Item which our institute can contract
1)Large rolling equipment
Such as hot rolled wide plate mill below 4500mm\steckel mill\large veneer reeling mill\flat plate mill\ titanium plate mill\figured iron mill\track beam mill\round steel mill\deformed steel mill and so on.
Large black or non-ferrous metal cold rolling mill, such as width 1000~2300 large tandem cold strip mill\semi-tandem mill\reversing mill, 4-roller\6-roller\12-roller rolling mill, rollability normal carbon steel\stainless steel\silicon steel\titanium\molybdenum\copper\and other special alloy.
2) Large forge and press equipment
Such as large oil press above 1000t, large water press above 5000t, free forging press, closure press, drop-forge press, rapid forging machine and so on.
3)Other large nonstandard metallurgy equipments
Such as large cold or hot flattener\flat ban unit\slitting unit\recoiling unit\large pipe welding unit\auxiliary blast-furnace equipment and other large or heavy nonstandard metallurgy equipments
4)pickling and alkali cleaning unit
Such as the pickling and alkali cleaning unit of flat plate and reel plate for black or non-ferrous metal, along with the recovery and recycle unit of waster for pickling and alkali cleaning unit.
5)Stainless steel bright bar(silver steel) barker
Stainless steel round billet high-speed barker(Φ 8~Φ 220), stainless steel bright bar(silver steel) fabrication unit, multi-roll rough straightening machine\two-roller finishing straighten rumbling machine\Cut-to-length machine\end mill device\automated crew-cut converse angle and converse arise unit\large-scale grinding wheel saw and so on, which can be used to process quality bright bars.
Recently, our institute has made great progress in designing and developing sliver steel bar barker facility. Based on 25-80mm sliver steel bar unit developed with German Newman Co., Ltd in 2005, we have recently brought in the whole suit of technology of American HETYRANT Co., Ltd, and have also developed 80-160 and 160-350mm hollow barker unit (the same model with Shanghai Bao Steel) with world-leading technology.
