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Aluminum Alloy Rod Continuous Casting and Rolling Line

Aluminum Alloy Rod Continuous Casting and Rolling Line
Price: US $ 273770/Set
Trade Terms: FOB,CFR,CIF
Min Order: 1/Set
Pay Type: L/C,T/T,D/P
Prod Model: UL+Z-1600+255/15
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Lgz-1500+255/15y: 9.5mm Aluminum Rod

Product Description


 
UL+Z-1600+255/15 aluminum and aluminum alloy rod continuous casting and rolling line

1.  Machine application
The line is designed to produce aluminum rod or aluminum alloy rod by means of continuous casting and rolling, the material is pure aluminum ingot, electrolytic molten aluminum or aluminum alloy, and the produced rod diameters are9.5mm,12mm and 15mm.
2. Composition
 Equipment name: UL+Z-1600+255/15 type aluminum rod continuous casting and rolling line.
Main component: four-wheel type casting machine, active fore traction, automatic shearer, straightening device, frequency doubling induction heater, active feeding device, 255/15 aluminum alloy rod continuous rolling machine, conic pipe rolling wheel drum type rod guiding coiler (rod guiding without oil), orbital dual-basket rod collection, emulsion circulating device of rolling machine and electric control system of the line. (Remark: aluminum melting furnace, holding furnace and launder should be ordered separately, the outside cooling system and the cooling system of heater should be prepared by the users.)
3. Brief technological process:
3.1,Aluminum ingot molten aluminum (aluminum alloy) molten aluminum refining sampling holding device filting casting cooling casting blank sending ingot by active traction and front blank shearing (straightening) (induction heating) active feeding and enter the rolling rolling rod guiding without oil (quenching cooling) continuous rod windingorbital dual-basket rod collectionbundlefinished aluminum rod measuringcheck upwarehousing.
3.2,The melting aluminum or the molten aluminum(molten aluminum alloy), through the holding furnace and the launder get into four-wheel type continuous casting machine, continuous cast into 2450mm2 section trapezoid type aluminum ingot. The aluminum ingot is sent into automatic shearer by active pulling, and cut the scrap ingot, (after straightening
4.  Main technical parameter
4.1 Produced rod dia.                                 9.5mm ,12mm,15mm
4.2,Max. theoretic production capacity        5.278t/h (9.5mm aluminum or aluminum alloy rod)
4.3,Main equipment dimension     46×7.8×5.1m (excludes furnace and cooling circulation system)
4.4 Main equipment weight                                70t
4.5 Total power                                         770kw
5. Equipment technical explanation
5.1 Continuous casting machine
5.1.1,   Crystallizing wheel dia.                                 1600 mm
5.1.2,   Crystallizing wheel shape                                H type
5.1.3,   Sectional area of crystallizing wheel                        2400 mm2
5.1.4,   Sectional shape of aluminum ingot                         trapezium
5.1.5,   Rotation speed of motor                                 500-1440 rpm
5.1.6,   Casting speed                                         11.7-23.4 m/min
5.1.7,  Drive motor of crystallizing wheel  
5.5kw  N=1440r/min (AC, frequency conversion speed regulating)
5.1.8, Steel tension cylinder                                         QGAESZ160×200L3
5.1.9, Steel pressing cylinder                                    10A-5 CBB100B125(RY-T)
5.1.10,Lifting motor of casting ladle                            Y802-4  0.75 kw  N=1390r/min
5.1.11,Cooling water pressure                                     0.35-0.6 Mpa
5.1.12,Cooling water consumption                    60t/h (inner cooling: 40t/h, out cooling: 20t/h)
5.1.13,Cooling water temperature                                 <35ºC
5.2 Active fore traction and automatic shearer
5.3 Straightening device
5.4 Frequency doubling induction heating device
5.5 Continuous rolling machine
5.5.1, Type                                                 Y type with three-roller
5.5.2, Produced rod dia.                                       9.5mm,12mm,15mm
5.5.3   No. of rolling stands                                         15
5.5.4, Nominal size of roller                                        255 mm
5.5.5,Transmission ratios of adjacent rolling stands                      55/44=1.25
5.5.6,Max. Theoretic speed of final rolling      7.665 m/s(9.5mm Max. theoretic capacity of final rolling is 5.278 t/h)
5.5.7,Rolling center height                                           902.5 mm
5.5.8,Main motor powder                              Z4-355-32  355kw(DC, N=600r/min)
5.5.9,Roller material                                               5CrMnMo
5.5.10,Cylinder of active feeding mechanism                          CA100B75-AB(10A-5)
5.6 Oil lubricating system (for lubricating dual-system of gearbox)
5.7 Emulsion lubricating system (for cooling and lubricating dual-system of aluminum rod rolling)
5.8 Conic pipe rolling wheel water drum type rod guiding coiler (without butter)
5.9    Electric control system               1 set
We, Deyang Dongfang Zhuoyue Electrotechnical Equipment Co., Ltd are located in Deyang of China, the major technology and equipment manufacturing base. Now, our manufacturing factory building covers an area of more than 10, 000 square meters. We have more than 100 sets of large and medium-sized processing and manufacturing equipment, and a well-trained design, marketing, managing, machinery processing and equipping team composed of nearly 200 people.
We can manufacture various of complete plant(the latest model in domestic market), such as, Aluminium&Alloy Rod Continuous Casting And Rolling Line, Copper Rod Continuous Casting and Rolling Line, Tubular Stranding Machine, Rigid Frame Stranding Machine, Continuous Lead Extruding Line, Straight-line Aluminium &Alloy Rod Breakdown Machine, Straight-line Copper Rod Breakdown Machine, etc.
We have strong production ability and excellent sales team, we sell our products to our user directly, also, we always sell our products by some trading company or middle trader. We exported so many products to other countries such as Kazakhstan, Indonesia, India, Thailand, Korea, Ukraine, Mexico, Brazzil, Vietnam, Argentina, Kenya and so on.
We would like to provide the high-quality products and the good service, meanwhile, we will quote you the lowest market price.
We will be together with all the staff and workers, wholeheartedly offer our service, wait for your presence and stride forward with you hand in hand towards a brighter future.

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  • Deyang Dongfang Zhuoyue Electrotechnical Equipment Co., Ltd.

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