| Prod Model: |
sh |
| Markets: |
South America,Eastern Europe,Southeast Asia,Mid East,Eastern Asia,Western Europe |
| Place Style: |
Horizontal |
| Manufacturing Level: |
A |
| Media: |
Organic Heat Transfer Material |
| Burning Style: |
Internal Firing Boiler |
| Pressure: |
High Pressure |
| Water Circulation: |
Natural Circulation |
| Gas Flow Type: |
Water Tube |
| Usage: |
Industrial |
| Fuel: |
Electric Heating |
Product Description
1. Brief introduction
The Shuhong aluminum shaft melting furnace is a new style speed energy-saving aluminum furnace, which is developed according to the craft characteristics of continuous-casting and continuous-rolling and other continuous fusing crafts. It can be satisfied with the requests of crafts of continuously providing aluminum, which is aluminum's continuous-casting, continuous-rolling, pressure casting, the gathering fusing of gravity casting. All of this can lower the oil expense, decrease the burning damages, increase the quality of products, lower the labor strength, improve the condition of working and increase the productivity.
Generally speaking, the Shuhong aluminum shaft melting furnace is not used alone. It always is used matching with the couple-furnaces heat preservation furnace (refining in furnace) or one-furnace heat preservation furnace (refining on-line), which can reach the purposes of continuous melting, refining, and providing aluminum. Because of the continuous fusing, generally speaking, the alloy compositions are not adjusted during producing.
2. The main characteristics
1) Using shaft furnace: The furnace materials which are blocking the shaft furnace all the time absorb completely the rest heat of flue gas, which makes the temperature of pouring smoke from roof lowered under 150 degrees, all of which can improve greatly heat efficiency, and the lowest oil expense can be lowered in 32 Kg/t AL; The shaft furnace with certain height can make the furnace materials which are preheated near to the state of melting when the furnace materials enter into the bottom furnace, which assures that it can get to the highest melting speed rate in a smaller melting house.
2) Using high-speed flame impact to heat: In the smaller melting house, high-speed flame is ported directly on the materials whose preheating has finished and the aluminum which has been melted, which realizes the rapid melting. All of these not only can save energy, but also can lower the burning damages.
3) Using two water taps, one is in top, the other is in bottom: While continuous operating, use the water tap on the top. There has certain depth of aluminum in furnace that makes part of aluminum be melted after they enter into the aluminum water, which lowers the oxidized areas, fatherly decreases the burning damages. The lowest burning damages are under 0.6%. Certain depth of aluminum also can increase the temperature of outputting water. The aluminum slag can be input into heat preservation furnace with aluminum, which can decrease the accumulated slag in furnace.
4) The texture of furnace mouth is reasonable: The mouth is small and sealed tightly. The loss of distributing heat is small. Operation is convenient. The condition of operating is good.
5) Charging from roof: Install dumping charging installation, which has the many characteristics such as charging is conveniently; Work strength is low; The fluctuation of furnace is small; The furnace lifetime is long.
6) Adopt high efficient energy-saving firing apparatus as heat origin: Have many characteristics such as firing easily, rapid increasing temperature, high porting speed, completely burning. Index of excessive air is small and so on.
7) The characteristics of couple-furnaces heat preservation furnace:
A. Using body-connecting couple-furnaces construction, which has many characteristics such as the covering area is small; The function of heat preservation is good; Make use of the rest heat of part flue gas with each other.
B. Couple furnaces operate dependently, which assures that provide qualified aluminum for consequent equipments continuously.
C. The heat preservation furnace just undertakes these processes that are increasing temperature, preserving temperature, refining and producing slag, taking examples and adjusting, and casting. The fluctuation of temperature is small. The lifetime is long.
Chengdu Shuhong Equipment Manufacturing Co., Ltd (formerly Chengdu Shuhong
Machinery Corp., Ltd). is located in Qingbaijiang district of Chengdu, the beautifulland of abundance. The garden company was established in 1996, which is a self-R-D, manufacturing and mechatronics economic entity. The factory covers an area of 120, 000m2 with production workshops about 50, 000 m2. It owns various types of machining equipments, including floor-type CNC boring machine, vertical lathe, mill machine, planer, grinding machine, wire-electrode cutting, etc., lifting equipment such as 60T cranes, welding equipments, non-destructive testing equipments, and precision forging equipments.
Including: Two workshops 28313.10 m2
Office building 9479.50 m2
Stated Technology Center 4537.80 m2
Our company focuses on wire and cable equipments research and innovation, and becoming the leader of advanced technology in the industrialincreasingly. Depends on innovative technology, excellent products quality and thoughtful after-sales service, the copper/aluminum (alloy) rod CCR line with refining melting furnaces designed by Chengdu Shuhong have occupied about 80% domestic marketing share, products in the same industry in the country, even the first year sales. In the meanwhile, the products also have been exported to more than 20 countries and areas, including USA, Mexico, Turkey, India, Indonesia, Malaysia, Iran, Iraq, Syria, Algeria, Egypt, and Kazakhstan, etc., Chengdu Shuhong is a trusted partner for customers at home and abroad.
With years of rich service experience in the wire and cable industry, Chengdu Shuhong intakes the advanced technology from both domestic and overseas constantly, and has developed a series of new products to meet the full customer demand for unique personalized, such as: wheeL-belt type aluminum alloy ingot casting production line, 40-48t/h copper rod continuous casting and rolling line, 8t/h aluminum alloy continuous casting and rolling line, etc. The company has developed and produced of a grand total of more than 20 types products, including: non-ferrous metal rolling equipment, power cable equipment, submarine cable equipment, ferrous metal rolling equipment, environmental protection equipment, pressure vessel and so on. Chengdu Shuhong has got nearly 20 national patents and established the ISO9001: 2008 quality management system. ''SHUHONG'' is the provincial and municipal famous brand, China famous brand, and the main product has been promoted to be quality reliable products by China Electrical Equipment Industry Association.
Nowadays, Chengdu Shuhong has made great progress, and adhering to the concept of ''Innovation, professional manufacture, sincere service'', Chengdu Shuhong with full''enthusiasm and moving toward with a goal of becoming the world- leading electrical ''equipment manufacture. ''The chairman of company, Mr. Huang Hechang would like to invite all friends of different ''fields at home and abroad to our company, beautiful Chengdu city, and seek for mutual cooperation and together development.
