North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Fuel:
Gas
Type:
Industrial Furnace
Usage:
Industrial Furnace
Product Description
1 Equipment Application This equipment is supplied for kinds of core with water base painting drying.
2 Facility Requirement Power Supply: 3 phase 4 wire system, 415/240V±10%,50Hz±5%. LPG main pipe pressure: 15kPa, Calorific Value: 10000Kcal/m3. Compressed air pressure: 0.5MPa~0.7MPa On-site condition: - Out door temperature: -10ºC~40ºC. - In door temperature: above 0ºC. - Relative Humidity of out door: 61%~81%
- -10ºC~40ºC, - 0ºC - 61%~81%
3 Equipment Configuration
NO.
Item
Quantity
1
2 Sets
2
Load/unload roller conveyor
2 Sets
3
Furnace Body
1 set
4
Heating Chamber
3 sets
5
Air-curtain System
2 sets
6
Exhaust Piping (Length confirmed later)
Pipe from furnace body to inlet of fan.
7
Cooling Chamber
1set
8
Pallet Return Roller Conveyor
1set
9
Safety Guardrail and Working Ladder
1 set
10
Working Platform
1set
11
Electrical Control System
1 set
4 Main Technical Parameter
No.
Item
Technical Parameter
1
Painting type
Water Base Coating Material
2
Coating Method
Dipping/soaking/brushing
3
Effective Width of Inner Roller Conveyor
650mm
4
Effective Length of Inner Roller Conveyor
29800mm
5
Maximum Working Temperature
250ºC
6
Drying Temperature
160~230ºC adjustable()
7
Drying Time
45-55 Minutes adjustable()
8
Temperature Heating Up Time
<60 minutes
9
Energy Source
LPG, Calorific value: 10000Kcal/Nm3
10
Maximum Gas Consumption
90 Nm3/h (full loaded, at cold condition) ()
11
Burner Capacity
25~90 Nm3/h ()
12
Average Gas consumption
72Nm3/h (continuous running ) ()
13
Remain water Content in core
<0.30%(at depth of 10mm ) (10mm)
14
Transfer method
Roller Conveyor
15
Inner Roller Conveyor Speed
0.45~0.75m/min()
16
Installed capacity
45Kw 415V 50Hz
5Equipment Description
The whole working flow route forms as one straight line. Please refer to the drawing.
5..2Desicription : This elevating table consists of elevating machine and roller conveyor. Roller conveyor is made of rollers, sprocket wheel, chain, bearing seat, and speed reducer. Elevating machine is made of supporting rack, elevating unit, and movable supporting rack. Supporting rack is made of profiled steel, after welded together; framework of this rack will be processed by machining tool. Movable rack consists of 2 pieces of pillars, and it is fixed with rack. elevating machine is driven by the hydraulic cylinder, one set of hydraulic station is equipped with this system. For safety operation, 3 sides of this elevating unit is protected by guard fence and one maintaining door; the door is locked by safety pin, which is interlocked with mechanical movement control system. during maintaining, power supply for this section will be cut off.
Positioning device is designed on the elevating device, positioning accuracy: ±2.5mm.
5.2 Feeding/Discharging Roller Conveyor , Application: Charge/discharge pallets in/out of furnace chamber. Main technical parameter:
No.
Item
Technical Specification
1
Working Height
900mm
2
Diameter × Thickness ×
Φ100×5mm(20# Steel),
3
Material of Roller
Carbon Steel
4
Distance Between Rollers
257 mm
5
Effective working Surface of Rollers
4000×650mm(L×W)
6
Numbers of Pallets
4 pallets 4
7
Driving motor power for roller conveyor
0.25KW
8
Fast Driving Motor for Feeding Roller Conveyor
0.37KW
9
Fast Feeding Rotating Speed
10m/min
10
Speed Regulating Method
Frequency Regulating
11
Pallet Detecting Device
Sensor
This roller conveyor carries pallets continuously charges/discharges in/out of furnace chamber. Frame of roller rack is made of high quality profiled steel, which provides adequate bearing strength. Rollers are made of seamless steel pipe. Effective working surface of roller is 4000mm×900mm. Effective height of roller is 650mm; To ensure pallets stable travel on the roller conveyor, two ends of each roller is designed with collar. To ensure each roller has adequate bearing capacity, distance between each roller is about~257mm. Roller conveyor system is driven by motor, chain, and sprocket wheel. Speed of roller is controlled by Siemens Frequency transformer. Operating box is located at loading roller conveyor, easy for control and regulate the loading conveyor; emergency stop button is mounted at operating box.
6.3 Core Drying Oven 6.3.1Technial Parameter
No.
Item
Specification
1
Maximum Service Temperature
250ºC
2
Working Temperature
160-230ºC
3
Effective Dimension of Chamber
29800(L)×650(W)×500(H)
4
Numbers of Heating Zone
3
5
Temperature Uniformity
±6ºC() (same section )
6
Temperature Control Accuracy
±2ºC
7
Motor of Air Contain
1.1Kw×2
8
Door open height
200~ 500mm (adjustable )
9
Lining Structure
Full Fiber
10
Skin Temperature
Ambient ≤+35ºC.
Nanjing Nianda Furnace Science and Technology Co., Ltd (Nanjing Yangtze River Heat Treatment Equipment Factory) specializes in the design and production of industrial furnaces and heat treatment equipments, located at the eastern suburb of Nanjing, with Huning highway in the south, Yangtze River in the north, and the old town of Zhenjiang in the east. The company was founded in 1973, for more than 30 years of development, it now has 280 personnel, of whom 68 are specialized advanced technicians (include 5 expert or professor level technicians), with the area of 100, 000m2, fixed assets of RMB 160 million, and annual value of production of RMB 150, 000, 000. Nanjing Nianda Furnace Science and Technology Co., Ltd is specialized in design and manufacture of various heat treatment facilities used in foundry as well as aluminum alloy, copper and stainless steel applications.
So far, we have designed and manufactured hundreds of heat treatment production lines and industrial furnaces, which are widely used in the fields of machinery, metallurgy, foundry, aerospace and non-ferrous metal industry, etc. Our main products include Solar Cell Laminating Plates Solidification Furnace, Jumbo Roller-hearth Heat Treatment Production Line for Gas Cylinder, Sand Core Drying Oven, Aging Furnace, Aluminum Melting and Holding Furnace, Reheating Furnace, Annealing Furnace, Quenching Furnace, Tempering Furnace, Normalizing Furnace, Solution Furnace, Walking-beam Furnace, Soaking Pit, Drying Furnace, Sintering Furnace, Carburizing Furnace, Nitriding Furnace, Multi-purpose Furnace, Pusher-type Furnace, Roller- hearth furnace, Rotary-hearth Furnace, Annular Furnace, Mesh-belt Furnace, Pit Type Furnace, Box Type Furnace, Bogie Type Furnace, Bell Type Furnace and Multi-Function Cleaner and etc.
Our products is not only well sold in more than 20 provinces (cities) of China, but also exported to Japan, Malaysia, Thailand, Iran, India, etc. Especially, the proprietary intelligent electrical control system that the company costed nearly a million RMB on research and development, is still in the leading position in China today.
