Copper Rod Continuous Casting and Rolling Line
| Price: |
US $ 350000/Set |
| Trade Terms: |
FOB,CFR,CIF |
| Min Order: |
1/Set |
| Pay Type: |
L/C,T/T |
| Prod Model: |
UL+Z-1800+255/4+8 |
| Markets: |
North America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Continuous Casting And Rolling Machine: |
for Copper |
| Certification: |
ISO |
Product Description
UL+Z-1800+255/4+8 Copper Rod Continuous Casting & Rolling Line
(New Product of the Third Generation)
I.The line is designed to produce φ8mm low oxygen bright copper rod by means of continuous casting and rolling, the raw material is copper cathode or copper scrap. The line is composed of one set of 60t reverberatory furnace, five-wheel type continuous casting machine, pulling machine, automatic shearer, straightening & edge shaving machine, cast bar brushing machine, continuous rolling machine, bright orbital coiler, electric control system and so on.( The furnace, casting machine, outer water supply systems of all cooling machines and air compressor should be supplied by the consumers.)II. Brief Technological Process()→()→()→→ ()→(→→→)→()→()→()→()→() Copper scraps of Grade One or Grade Two(feeding materials) →stationary reverberatory furnace(melting and refining) → Launder(protecting the melted body) → casting ladle →continuous casting machine(casting bars) → cast bar treatment unit(shearing → straightening → shaving edges → removing scraps ) → Rolling mill entrance(sending materials automatically)→ continuous rolling mill(rolling rods)→ Copper rod cooling unit(rod surface recovery)→ Continuous annular swinging rod unit(preformed)→orbital coiler (copper rod in coil)III. ()Demand for the Raw Material(Copper Scraps).The melting shaft furnace and holding furnace require National Grade One copper cathode as their raw material.,. If copper scrap is used, it must be the copper scraps of Grade One or Grade Two.1. (Pb<100,Sn<300,Ni<50,Zn<50,Fe<50,Sb<20),,,.Copper scraps of Grade One ( Pb<100,Sn<300,Ni<50,Zn<50,Fe<50,Sb<20). Composed of clean, non-alloy copper wires without tin-plate, which mustn't include frangible burnt wires.2. (Pb<1000,Sn<800,Ni<150,Zn<300,Fe<500,Sb<100,S<200).,,.Copper scraps of Grade Two( Pb<1000,Sn<800,Ni<150,Zn<300,Fe<500,Sb<100,S<200). Composed of small diameter copper wires, which are not insulating, such as the telephone wire, varnished or paper insulating copper wires and copper plate, and clean copper bars.:60%+40%The proportion of the raw material sent to the furnace is as follows: 60% copper of Grade One +40% copper of Grade TwoIV main technical parameters φ8mmProduced copper rod dia. φ8mm 16t/h Production capacity about 16t/h 3.0-5.0 tCoil's weight 3.0-5.0 t 42×7.8×5.1m()Total size of main equipment (excludes melting furnace, circulating cooling and filting system) 42×7.8×5.1m() ~ 82 Total weight of main equipment(excludes melting furnace) ~ 82t() 600 kWTotal power of main equipment (excludes melting furnace) 600kwV technical standard and composition (ZL00244512.3)Five-wheel continuous casting machine 1 set (patent No.: ZL00244512.3) φ1810mmCrystallizing wheel dia. φ1810mm 1.84-2.814r/minRotation speed of crystallizing wheel 1.84-2.814r/min 10.17-15.56 m/minCasting bar speed 10.17-15.56 m/min 2250mm²Casting section 2250mm²Y132S-4 5.5 kw 1440r/min ()Motor Y132S-4 5.5 kw 1440r/min (frequency conversion) 0.3-0.5MpaCooling water pressure 0.3-0.5Mpa 170m³/h()Cooling water consumption 170m³/h (soften water is the best) <35ºCCooling water temperature <35ºC 2.2KW 1400r/minLifting motor of casting ladle 2.2KW 1400r/min 0.75KW 1390r/minLifting motor of strobe 0.75KW 1390r/min QGBZ250-600-MB3Tension pulley cylinder QGBZ250-600-MB3 QGBZ200-125-MB3Pressing pulley cylinder QGBZ200-125-MB3 QGBZ160-125- MB3Lifting cylinder QGBZ160-125- MB3:composition of five-wheel type continuous casting machine,,,,,,,,,,,,,.()Five-wheel type continuous casting machine is composed of crystallizing wheel, pressing pulley, tension pulley, guiding wheel, casting ladle, cooling device, steel belt drying device, dust removing and carbon coating device, ingot-picking up device, pulling machine, throttle, pneumatic control system and so on. (The extra automatic casting system can be equipped according to user's requirement).:Features and innovation for five-wheel type continuous casting machine(:ZL00244512.3),,."H",,,,,.,.,,.,,.,,.,..The five-wheel continuous casting machine is produced by the patent technique(Patent No.:ZL00244512.3), which, on one hand, protects casting bars coming from the casting machine from meeting steel belts, so that the bars can be sent into the rolling mill directly without reversing the angles. On the other hand, the crystallizing wheel is of "H" shape, and the cooling methods include controllable inner cooling, outer cooling, side cooling and partly water cooling, and stainless steel is adopted in all the methods. The adjusting valve is equipped respectively in order to automatically control the water flow while casting. The big cooling section and good cooling effect ensure the crystal of smelted copper close and equal while being cast. The five-wheel continuous casting machine has five wheels on the same plane, which is convenient for installation. Level casting can make smelted copper flow to the crystallizing wheel smoothly. There are two casting ladles, and the upper one controls the flow to be cast to the small lower one. The pneumatic steel belt tensioning and mechanical pressing are adopted to ensure the continuously adjustable tension and pressure.2. Automatic shearer with front pulling machine 1 setY132S-4 5.5KW 1440r/min Pulling motor Y132S-4 5.5KW 1440r/min frequency conversion SC80×350Pulling working cylinder SC80×350Y180L-6 15KW G70r/min ()Motor Y180L-6 15KW G70r/min(frequency conversion) 700mmShearing length 700mm W48Cr4VShear knife material W48Cr4V:,.,,700mm.Automatic shearer composition: is driven by motor, and adopts cycloidal pin wheel speed reducer to reduce the speed. There equips two shear knives on the opposite rolling wheels of the automatic shearer, and the shearing length is about 700mm.:automatic shearer features:,,.,. The automatic shearer is designed with high strength, is mainly used for shearing the bar cast originally by the production line before being rolled and used when there is a fault in the equipment but casting should go on. The copper bar sheared is picked up to be sent back to the furnace. The photoelectric device in the automatic shearer can fix the shearing blades at the same place all the time.3. Straightening & edge shaving & cast bar brushing machine 1 set cast bar brushing motorYEJ90S-6(B5) 0.75kw 910r/min 3Motor YEJ90S-6(B5) 0.75kw 910r/min 3 pieces SC50×75 3Cylinder for cast bar brushing SC50×75 3 sets SC80×300 1Cylinder for edge shaving SC80×300 1 set SC100×75 2Cylinder for straightening SC100×75 2 sets:,.The composition of straightening & edge shaving & cast bar brushing machine: is composed of straightening part, edge shaving part and cast bar brushing part.:Features of straightening & edge shaving & cast bar brushing machine:,,,,.,.There are 5 guiding wheels in straightening part, of which two are upper and the other three are below, there are two planer tools in the edge shaving part to shave the cast bar. Cast bar brushing machine is used to brush the scraps leaving on the cast bar after the angles are milled. The two brushing rollers are driven by the motor respectively.4. Automatic feeding continuous rolling machine 1 set Z4-355-32 450kw 750r/min 450kw (DC)Main motor Z4-355-32 450kw 750r/min 450kw (DC) 10m/s Final rolling speed about 10m/s φ8 mm Produced rod dia. φ8 mm 1535 mmRolling center height 1535 mm 12 No. of rolling stand 12 4Two-roller rolling stand 4Y 8Three-roller Y type rolling stand 8 φ255mmRoller nominal dia. φ255mm CA100B75-AB(10A-5)Cylinder of feeding mechanism CA100B75-AB(10A-5)1#,2# 1.42Speed ratio between 1#,2# rolling stands 1.422#,3#,4# 1.475Speed ratio among 2#,3#,4# rolling stands 1.4754#,5# 1.414Speed ratio between 4#,5# rolling stands 1.4145#,6#,7# 1.357Speed ratio among 5#,6#,7# rolling stands 1.3577#,8#,9#,10# 1.302Speed ratio among 7#,8#,9#,10# rolling stands 1.30210#,11#,12# 1.250Speed ratio among 10#,11#,12# rolling stands 1.250 5CrMnMoRoller material 5CrMnMo:,,,, 8φ255YComposition of continuous rolling machine: is composed of automatic feeding mechanism, main transmission case for motivity, each two sets of horizontal and vertical type two-roller rolling stand, 8 sets of φ255Y type rolling stand:continuous rolling machine features,,40Cr,QT500,20CrMnTi,,.,,.8"Y".,,,,,.,,,,.,,,1.,,.,,,,1800mm²2250mm²,,,,,,.,,,.The speed ratio of the gears in the main trunk is designed as the most appropriate speed ratio among the stands.40Cr, QT500 and 20CrMnTi gears with little noise, long life span and high precision are adopted in the main trunk according to different mechanic tension demand. The compressing ratio of the copper bars in the rolling mill is ensured equal, so that the situation that some components are damaged because of the unequal mechanic burden is efficiently avoided. The continuous rolling machine system is made up of 8 three-roller "Y" rolling mills. With a unique rolling method combing 2-high rolling stand and 3-high rolling stand, the rolling mill is entitled mangy advantages. On one hand, the rough rolling stand adopts the 2-high rolling stand, which has a big compressing ratio and is good for rolling and shaping the bars perfectly. In this way, the density of the bars is increased as well. On the other hand, the finish rolling stand adopting the 3-high rolling stand, can make use of the 3-high rolling mill's feature to shaving the sides equally, so that the copper rod is of a good function and quality. The power of automatic feeding comes from the main transmission trunk and the bars are sent into the stand No.1 by the cylinder. The safety pin is automatically cut in case of overload resulting from accidents in the rolling process, in order to protect the gears and axles. Compared with the rolling mill of generation one and two, the speed ratio between the neighboring stands is more reasonable and the gradual promotion is adopted. The cast bar section is increased to 2250mm²from the former 1800mm², which is more good for casting flow control. The increased compression between the neighboring rolling mills and the gradual change of the various speed improve and perfect the compaction in the inner organization of the copper bars, and greatly improve the bars' ability to remove the potential cracks and bubbles. Thus, the copper rods' quality is improved dramatically. 5. Emulsion lubricating system of continuous rolling machine 1 set IS100-65-200 Q=100 m3/h H=50m 2Emulsion pump IS100-65-200 Q=100 m3/h H=50m 2 sets Y180M2-6 22kW 2Motor Y180M2-6 22kW 2 sets GLQ-100 1Filter GLQ-100 1 piece 50 m2 1Heat exchanger 50 m2 1 piece:,,,,,.Composition: Emulsion lubricating system of continuous rolling machine is composed of emulsion centrifugal pump, motor, filter, heat exchanger, rubber tube and pipeline, etc.6. : Features for emulsion lubricating system of continuous rolling machine,,,,,,,,.,.Emulsion flows into the main tube in the gear box passing through the centrifugal pump, filter and heat exchanger. The emulsion returns to the pool through the returning pipe and the returning chute after having lubricated and cooled the gears and stands respectively. Double system configuration can ensure the smooth manufacture. Oil lubricating system of rolling machine 1 set 2CY-18/0.36-2 2 Gear pump 2CY-18/0.36-2 2 sets Y132M2-6 5.5kW 2 Motor Y132M2-6 5.5kW 2 sets 0.1-0.3MpaWorking pressure 0.1-0.3Mpa GLQ-80 1Filter GLQ-80 1 set 5 m³ 1Oil tank 5 m³ 1 set
:,,,.Composition: Oil lubricating system of rolling machine is composed of gear pump, motor, filter and pipeline.:features for oil lubricating system of rolling machine,,,.,.The oil flows from the pump and filter to the mains fixed on the driving gearbox and through the pipe joint it is distributed to 3 lines into the branch spray nozzle and finishes the splashing lubrication to the rolling axles. All the oil returns to the tank through the pipe. Double system configuration can ensure the smooth manufacture.7 Coiler 1 set:,,(,,),,,,,.Composition: the coiler is mainly composed of rod collecting stand, travelling trolley, alcoholic water cooling and returning pipeline system(entering pipeline, returning pipeline, and exiting pipeline), cooling and drying system, new active pulling device, circle swinging rod device, double-basket transporting device, operation platform, etc. :,,,,.,,,,,,,,,.,,.Features: The coiler has a beautiful and concise appearance, and is very durable. The copper rod can be thoroughly touched by the alcoholic water and the returning effect is good. After being rolled by the rolling mill, the copper rods enter the alcoholic water cooling and returning pipeline system through roller shaving device, and the cooling and drying system makes the rods quickly returned, cooled and dried. Then the rods are sent to the circle rod swinging device by the new active pulling device. After being centrifugally head layed by the circle rod swinging device, the rods fall in the baskets of the transporting device and the collecting basket is slewing slowly and centrifugally to form orbital coils convenient for pay-off. The arc guiding pipe is in a trolley-guiding construction to protect the rods' appearance and to reduce the scratch upon the wire rods ' surface.,,,.,,,,,.11,1,214,,..2,. The alcoholic water from the centrifugal pump enters the main water supplying pipe through the heater exchanger, and returns to the storage pool after passing the returning system and the main system of water returning. The main water entering pipe is divided into 9 parts to let the water in, and is connected with the pipe of the returning system. The pressure meter is fixed in all the 9 parts, and the water flow is adjusted by the valve to make sure that the copper rods are quickly cooled, returned, and polished. There are totally 11water returning bags, 1 gas exhausting bag, 2 air entering bag, and 14 sets of guiding devices. All the links are made of durable stainless steel. The returning system is linked up with the main system of water returning by the bags. Space is kept in the 2 gas entering bags for wax covering interface, which is convenient for installation.1) travelling trolley,.The arc guiding pipe is in a trolley-guiding construction to reduce the scratch upon the rods' surface and to improve the quality of the copper rods' surface.2) Alcoholic water cooling and recovery pipeline system IS100-65-250 Q=100 m3/h H=50m 2Alcohol water pump IS100-65-250 Q=100 m3/h H=50m 2 sets Y200L2-2 37kW 2Motor Y200L2-2 37kW 2 sets 80m2 (100T/h) 1Heat exchanger 80m80m2 (cooling water consumption 100t/h) 1 set,,,.Water entering valve, pressure meter, water returning bags, stainless steel link3) cooling and drying system,.,,.It's on the top of the cooling and returning pipeline system, mainly used to dry the surface of the already returned copper rods. In addition, space is kept for wax covering interface, which is convenient for installation.4) active pulling device 12 m/s Pulling speed about 12m/s Y132M-4 1440r/min 7.5 kW () Pulling motor Y132M-4 1440r/min 7.5 kW(frequency conversion)5) Circle type swinging rod device φ1800mmCoil's dia. φ1800mm Y132S-4 1440r/min 5.5 kW () Rod winding motor Y132S-4 1440r/min 5.5 kW (frequency conversion),,. The rods are pulled through axles by the pulling power, and pass through the spiral swinging pipe to be preformed, finally fall into the collecting basket.6) () Coiling trolley (double-basket transporting device) 10A-2CD 200-B2400-YTrolley's movable cylinder model 10A-2CD 200-B2400-Y φ1800mm Coil basket dia. φ1800mm 1500mmCoil basket height 1500mm 1420r/min 3kW() Orbital rotating basket motor 1420r/min 3kw (frequency conversion) 10A -2CD 200-B150-Y Orbital heat exchanging cylinder 10A -2CD 200-B150-Y, ,.,.There are two rod collecting baskets in the trolley, and the rod collecting basket is driven by the motor through friction wheel to collect the coil. A cylinder is installed at the bottom of the device to change the baskets. 8. Electric control system 1 set: AC~380V,50HZPower supply condition: AC~380V,50HZ:,AC~220VControl loop: single phase, AC~220V;;,,.,,.PLC,.Include the ordinary electrical control, automatic indication of temperature of the produced bar, casting machine, rolling mill, and speed contemporary control of the rod coiler. The supplied equipment is made up of the control cabinet, control platform, and temperature sensor. The whole system adopts PLC and machine interface interaction control, which can check and display the running parameter of machines as well as indicate the fault.:1,2,3.(ABB),:,.4 ,5 ,6 . The electrical control part comprises : 1. the control cabinet of the casting machine; 2. the control cabinet of the auxiliary machine; 3. the control cabinet of the continuous rolling mill; The main motor control is SIMENSE (or ABB) full-digital control, and the control form is the single machine control, main motor control and coiling interaction control. 4. The control cabinet of the coiler; 5. the control cabinet of emulsion and oil line; 6. The operation platform.PLC,,,. The transmission system of the production line is in type of DC motor full-digital speed adjusting. By adopting PLC and man-machine interface, it can control the host and the assisting parts in type of complete line interaction. Also it can check and display the running parameter of machines as well as indicate the fault.7. others1. ,,.The launder and the heat preservation systems of the launder and the casting ladle are produced by the buyer2. ,.The drawing of the outer water supply systems of the casting machine and the cooling machine is offered by the supplier but produced by the buyer.3. ,.Exclude the furnace, and the outer water supply system of the casting machine and cooling machine.
We, Deyang Dongfang Zhuoyue Electrotechnical Equipment Co., Ltd are located in Deyang of China, the major technology and equipment manufacturing base. Now, our manufacturing factory building covers an area of more than 10, 000 square meters. We have more than 100 sets of large and medium-sized processing and manufacturing equipment, and a well-trained design, marketing, managing, machinery processing and equipping team composed of nearly 200 people.
We can manufacture various of complete plant(the latest model in domestic market), such as, Aluminium&Alloy Rod Continuous Casting And Rolling Line, Copper Rod Continuous Casting and Rolling Line, Tubular Stranding Machine, Rigid Frame Stranding Machine, Continuous Lead Extruding Line, Straight-line Aluminium &Alloy Rod Breakdown Machine, Straight-line Copper Rod Breakdown Machine, etc.
We have strong production ability and excellent sales team, we sell our products to our user directly, also, we always sell our products by some trading company or middle trader. We exported so many products to other countries such as Kazakhstan, Indonesia, India, Thailand, Korea, Ukraine, Mexico, Brazzil, Vietnam, Argentina, Kenya and so on.
We would like to provide the high-quality products and the good service, meanwhile, we will quote you the lowest market price.
We will be together with all the staff and workers, wholeheartedly offer our service, wait for your presence and stride forward with you hand in hand towards a brighter future.
