Prod Model: |
casting part |
Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
Sizes: |
All Sizes |
Suface: |
All Kinds of Plating |
Tolerance: |
0.002mm |
Material: |
Aluminum |
Surface Preparation: |
Polishing |
Product Description
Die-casting is similar to permanent mold casting, except in case of die casting, metal is injected into the mold under high pressure of 10-210Mpa (1, 450-30, 500) PSI. This results in a more uniform part, generally good surface finish and good dimensional accuracy, as close as 0.2 % of casting dimension. For many parts, post-machining can be totally eliminated, or very light machining may be required to bring dimensions to size.
The Process
The molten metal is injected into the tooling under pressure. This results in a more homogeneous part, generally good surface finish and good dimensional accuracy, compared to that achieved using conventional casting methods. A result of this is the significant reduction in the requirement for post casting processing to achieve the required final configuration.
The process cycle has 5 main steps.
Clamping: - The cleaned and lubricated 2 halves of the die are clamped together inside the production machine.
Injection: - Of the shot (a predetermined volume) of molten metal at high pressure into the die.
Cooling: - The solidification of the shot in the die cavity adopting the desired final shape.
Ejection: - Of the casting from the die cavity.
Trimming: - The excess material from casting
Available material: Alloys of Aluminum, Magnesium, Zinc, Copper, Lead & Tin are the materials widely used in die-casting.
Most of die casting products should be processed or manufactured into components or a finished product for end using.
Available surface treatments: Polishing, coating, plating, passivation, anodizing.
Main products: Automobile and motorcycle engine cases, cylinder blocks, crankshafts, clutch housings, variable transmission cases, transmission cases, oil plate, cylinder heads, timing chain covers, fuel tank, water and oil pump housings, textile machinery, electronic and lamp housings, , and other applications of die-casting aluminum products.
Material available |
Carbon steel, Stainless steel, spring steel, Bronze, brass, copper alloy, aluminum alloy, tinplate, nickel silver, plastic |
Surface treatment |
Polishing\Spray Coating\Deburring\Electroplating\Oxygenation\Baking Paint\Grind\Oil Blooming , etc. |
Manufacturing Methods |
Investment Casting, Die Casting, Sand Casting, Stamping, CNC Machining, Forging, |
Specification |
OEM & Custom According to Drawing or Samples |
Package |
Standard Export Carton/According to customer' s requirement |
Ningbo Hi-Tech Smart Pneumatic Co., Ltd. is specialized in manufacturing all kinds of hydro pneumatic components, aluminum parts and plastic parts. Our main products are including pneumatic cylinder, (air cylinder), solenoid valve, air filter, air regulator, air lubricator, pneumatic fitting, hydraulic fitting, tubes, muffler (silencer) etc.
SMART PNEUMATIC take the lead in passing ISO9001 quality system certification and UKAS system certification in this industry and equip with a complete set equipment (CNC machine, data control lathe, and all kinds of testing machines) and checkout system. Under the joint effort of all our members, SMART PNEUMATIC has already established a strong foundation today.
SMART PNEUMATICS' Sprit is to give you the best quality, the competitive price, the quick delivery, the perfect service. Our goal to customers is "Always Smart Solution for your Automatic System. "
SMART PNEUMATIC believes our profession and efficiency will make your international business easier and quicker.
SMART PNEUMATIC hopes to work together with you, developing in parallel!