| Prod Model: |
ZYYX Series |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Brand Name: |
Zhongyuan |
| Application: |
Making Guardrail Panel |
| Power: |
56kw |
| Suitable Raw Material: |
Q235A Galvanized Steel Sheet |
| Material Of Forming Rollers: |
Cr12 Mould Steel Being Quenched Treatment |
| Material Of Cutting Die: |
Cr12 Mould Steel with Quenched Treatment |
| Control System: |
Control System |
| Weight: |
33.6ton |
| Certificate: |
ISO, CE |
| Name: |
Guardrail Roll Forming Machine |
| Forging Forming Method: |
Cold Roll Forming |
Product Description
Guardrail Roll Forming Machine
Machine`s components: Highway guardrail forming machine mainly consists of decoiler, leveling system, punching equipment, roll forming system, cutting equipment, hydraulic station, control system and product supporter.
Why choose this guardrail forming machine?
1. Can be Customized
2. ISO, CE, SONCAP certificate
3.12 months warranty, 24 hours online service, lifetime technical support
4. Design by senior R&D members who have 15 years experience in designing roll forming machine.
5. Electric elements: Mitsubishi PLC & transducer from Japan.
6. Anti-rust roller: Cr12 Mould Steel Being Quenched Treatment
7. Cutter blade: Cr12 mould steel with quenched treatment
8. Precision: Shafts are tooled by grinding machine at least twice. Rollers are CNC processed.
9. People originate: Introduced Mitsubishi PLC with touch screen. Friendly man-machine interaction.
10. Technician can be sent to your factory to install the machine and train your workers
Main Technical Parameters
1. Suitable raw material: Q235A galvanized steel sheet; Thickness: 2-3.0mm
2. Total motor power: About 56Kw(Depend on final design)
3. Forming speed: About 8-10m/min.
4. Material of forming rollers: Cr12 mould steel being quenched treatment
5. Material of cutting die: Cr12 mould steel with quenched treatment
6. Control system: Mitsubishi PLC & converter
Machine data
| Iterm | Specification |
| Type | galvanized steel sheet |
| Material | Thickness(mm) | 2.0-3.0 |
| Yield strength | Q235 or 34Ksi |
| Roller material | GCr15 bearing steel with quench treatment |
| Forming speed(m/min) | About 8-10m/min |
| Speed adjusting mode | AC Frequency |
| Roller drive | gear drive |
| Type of cutting | after roll-formed and length-set cutting |
| Cutter material | Cr12 mold steel quench treatment |
| Length measurement | Encoder |
| Control mode | Mitsubishi PLC |
| Operating mode | Button + Mitsubishi Touch screen |
| Total power(kw) | 56KW (Depend on final design) |
| Uncoiler's loading capacity | Max. Capacity: 5000kgs
(can be increased to be 10T) |
| Machine`s size | About 15.3*1.9*2m (Depend on final design) |
| Machine weight | About 33.5ton |
Components of machine: |
|
| Decoiler | 1set |
| Feeding & guiding device | 1set |
| Punching device | 1set |
| Main roll forming machine | 1set |
| Hydraulic station | 1set |
| Controlling system | 1set |
| Run out table | 1set |
Process flow: |
|
| Decoiler -- Feeding & Guiding --Roll Forming--Punching-- Hydraulic Cutting – Product to Run Out Table |
About Hangzhou Zhongyuan Machinery factory
1. Customize roll forming machines since 2003.
2. Capacity: 12-15 sets/month
3. Delivery: In only 5-8 weeks for urgent order
4. Company occupies 6650, in which 5650 for workshops
5. Have our own tool center. 12 sets CNC machines.
6. Third party inspection: Bureau Veritas, SGS. Can provide assessment report.
7. Machine original brand: Zhongyuan
8. Set up business relationship with companies in more than 20 countries
Established in 2003, Zhongyuan Machinery Factory is experienced manufacturer of metal forming machinery with ISO quality system. We offer a vast range of products, including in sandwich panel line, metal tile forming machine, cladding forming machine, metal decking forming machines, etc. We also can supply steel coils, EPS sandwich panels, PU sandwich panels to suit diverse requirements of our global customers.
At Zhongyuan, our R&D department is staffed with senior engineers who has more than 10 years experience in metal forming machine industry, So we are able to assist customers with professional designing and solution. And more, Our own tooling center is equipped with CNC turning-lathes, Grinding machine for roller shaft, Heavy planing machine, etc, which allow us to complete the majority of our processing procedures on-site. So we can better control the machine quality and delivery time of machines. All our forming machines are undergoes a series treatments, like cutting frames with heat treatment to remove stress of steel, to ensure all our performance requirements are met.
At Zhongyuan, we endeavor to provide quality built metal forming machines at economical prices. By purchasing qualified raw materials from suppliers which we have long term relationships with, we greatly reduce our material cost. Our company is located in Hangzhou City, about 2 hours from Shanghai and 1.5 hours from Ningbo port. This location allows us to ship products quickly and economically to our customers all over the world. As a result, we are able to satisfy our customers with both a high quality and economical metal forming machines.
Today, we have established lasting business relations with customers in more than 20 countries, such as America, Chile, Mexico, Bolivia, Brazil, Colombia, Argentina, Ecuador, Australia, Fiji, Papua New Guinea, Kuwait, Syria, Oman, U. A. E, Nigeria, Tanzania, Ethiopia, Gana, South Sudan, Algeria, Niger, Philippines, Indonesia, India, and others.
We have rich experience for metal forming machine solution, competitive price and excellent service. We will continue to do our best to supply perfect products and service for customers. Invite you to contact us for further information.
