| Price: | US $ 60000/Set |
|---|---|
| Trade Terms: | FOB,CFR,CIF |
| Min Order: | 1/Set |
| Pay Type: | L/C,T/T,Western Union |
| Prod Model: | HM |
|---|---|
| Markets: | North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Voltage: | 380V/220V/440V |
| Power: | Power Will Be Calculated When Project Is Confirmed |
| Dimension(L*W*H): | 40X10X15m |
| Weight: | 160t |
| Radius: | 4-8m |
| Strand: | 1-8 |
| Casting Section: | Square Billet (60~180)X(60~180) mm |
| Length: | 3-12m |
| Drawing Speed: | 0.6~1.2m/Min |
| Annual Output: | 100000-180000t/Strand |
| SN | Name | Units | Parameters | |||
| 1 | Machine type | Flexible dummy bar arc continuous caster | ||||
| 2 | Casting machine radius | m | R6 (Continuous straightening) | |||
| 3 | Numbers of casting machine flow | 1to 8 (customized) | ||||
| 4 | Flow interval | mm | ||||
| 5 | Casting blank section size | mm | 60 x 60 120 x120 130 x 130 | |||
| 6 | Casting blank specified lengths | m | 12 | |||
| 7 | Average continuous cast number | Furnace | ||||
| 8 | Casting speed | Steel kinds | Casting blank section | m/min | Average casting speed | Highest casting speed |
| Plain carbon steel | 130 X 130 | 3.5 | 3.7 | |||
| 10 | Yield of metal | % | ~97 | |||
| 11 | Casting machine yearly operation efficiency | % | 85 | |||
| SN | Name | Main configuration and technical description |
| 1 | 130 X 130 mould | Water jacket copper pipe type, inner water jacket, outer water jacket; Silicon rubber copper pipe sealing ring; |
| 2 | Primary cooling system | Cold water connects automatically upon mould takes its place. Flow adjusting type: manual switch water supply, manual adjusting flow. Configuration: pressure meter, relative pipeline, T-way, brake-valve, elbow etc. |
| 3 | Mould vibration device | Half plate spring arc copy mechanism is arranged at the outside arc side and mainly made up of vibration frame, plate spring, lower connecting rod, drawing rod, drive device, eccentric adjusting amplitude device, support stand etc. Adjusting two different eccentric shaft and sleeve to change amplitude. Change frequency motor's frequency to change vibration frequency. |
| 4 | Secondary cooling system: | It adopts multistage independent spray control cooling system, Water distribution manually according to different steel grade and different pulling rate. Main parts: division box, brake valve, spring pressure gauge, relative pipelines, tee joint and bend. |
| 5 | Secondary cooling guiding section | Adopts self-lubricating bearing, rollers adopts water cooling. |
| 6 | 130X130 Spray header | structural style: Arc stainless square tubes Divided into three sections: two cooling zero segment (crystallizer lower opening); two cooling one segment, two cooling two segment. Nozzle form: Cone type water nozzle |
| 7 | Tension leveler | Tension leveler, structural type: five roller continuous straightening, frame, roller, bearing seat cooling through water; AC frequency conversion drive. Roller material: alloy forge steel, roll surface welding wear resisting material. Helical speed reduction gear |
| AC water motor | 12M-4, power 4.0KW, rotate speed: 1500r/min (cooled motor). | |
| Reducer | helical speed reduction gear | |
| Rotating joint structure | form: built-in | |
| Tension leveling hydraulic cylinder | diameter of cylinder: 125mm; diameter of rod: 80mm | |
| Moulding abode blocks hydraulic cylinder | diameter of cylinder: 125mm; diameter of rod: 80mm | |
| 8 | Dummy bar assembly | Structure form: flexible dummy bar, section size 150x150mm, material of dummy bar head: alloy forging steel |
| 9 | Dummy bar deposit mechanism | Structure form: hydraulic turnover type, roller table is side storage |
| 10 | Cutting front table | Structure form: free short roll |
| 11 | Sizing device | Ball lath type |
| 12 | Back cutting table | Structure form: shunt short roll, focus chain driving |
| 13 | Run-out table | Structure form: shunt short roll, focus chain driving |
| 14 | Hydraulic pusher | Structure form of pusher: oil cylinder driving push rod, moving steel to cold bed |
| 15 | Main hydraulic system | Centre hydraulic station, provide power oil source of high Voltage and low voltage for oil cylinder of tension lever. Rated max working pressure of system is 13MPa. |
| 16 | Electric control system | Secondary cooling manual water distribution, vibration Frequency of mould oscillating unit is on-line adjustment, tension lever, dummy bar deposit mechanism, tundish car all adopt PLC control system, and others adopt contactor for control. |
| SN | Name | Main configuration and technical description |
| 1 | 130 X 130 mould | Water jacket copper pipe type, inner water jacket, outer water jacket; Silicon rubber copper pipe sealing ring; |
| 2 | Primary cooling system | Cold water connects automatically upon mould takes its place. Flow adjusting type: manual switch water supply, manual adjusting flow. Configuration: pressure meter, relative pipeline, T-way, brake-valve, elbow etc. |
| 3 | Mould vibration device | Half plate spring arc copy mechanism is arranged at the outside arc side and mainly made up of vibration frame, plate spring, lower connecting rod, drawing rod, drive device, eccentric adjusting amplitude device, support stand etc. Adjusting two different eccentric shaft and sleeve to change amplitude. Change frequency motor's frequency to change vibration frequency. |
| 4 | Secondary cooling system: | It adopts multistage independent spray control cooling system, Water distribution manually according to different steel grade and different pulling rate. Main parts: division box, brake valve, spring pressure gauge, relative pipelines, tee joint and bend. |
| 5 | Secondary cooling guiding section | Adopts self-lubricating bearing, rollers adopts water cooling. |
| 6 | 130X130 Spray header | structural style: Arc stainless square tubes Divided into three sections: two cooling zero segment (crystallizer lower opening); two cooling one segment, two cooling two segment. Nozzle form: Cone type water nozzle |
| 7 | Tension leveler | Tension leveler, structural type: five roller continuous straightening, frame, roller, bearing seat cooling through water; AC frequency conversion drive. Roller material: alloy forge steel, roll surface welding wear resisting material. Helical speed reduction gear |
| AC water motor | 12M-4, power 4.0KW, rotate speed: 1500r/min (cooled motor). | |
| Reducer | helical speed reduction gear | |
| Rotating joint structure | form: built-in | |
| Tension leveling hydraulic cylinder | diameter of cylinder: 125mm; diameter of rod: 80mm | |
| Moulding abode blocks hydraulic cylinder | diameter of cylinder: 125mm; diameter of rod: 80mm | |
| 8 | Dummy bar assembly | Structure form: flexible dummy bar, section size 150x150mm, material of dummy bar head: alloy forging steel |
| 9 | Dummy bar deposit mechanism | Structure form: hydraulic turnover type, roller table is side storage |
| 10 | Cutting front table | Structure form: free short roll |
| 11 | Sizing device | Ball lath type |
| 12 | Back cutting table | Structure form: shunt short roll, focus chain driving |
| 13 | Run-out table | Structure form: shunt short roll, focus chain driving |
| 14 | Hydraulic pusher | Structure form of pusher: oil cylinder driving push rod, moving steel to cold bed |
| 15 | Main hydraulic system | Centre hydraulic station, provide power oil source of high Voltage and low voltage for oil cylinder of tension lever. Rated max working pressure of system is 13MPa. |
| 16 | Electric control system | Secondary cooling manual water distribution, vibration Frequency of mould oscillating unit is on-line adjustment, tension lever, dummy bar deposit mechanism, tundish car all adopt PLC control system, and others adopt contactor for control. |
