| Prod Model: |
shaft/bars |
| Markets: |
North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe |
| Length: |
1000mm |
| Load: |
Drive Shaft |
| Stiffness & Flexibility: |
Flexible Shaft |
| Axis Shape: |
According to Drawings |
| Journal Diameter Dimensional Accuracy: |
According to Drawings |
| Journal Surface Roughness: |
According to Drawings |
| Shaft Shape: |
According to Drawings |
| Appearance Shape: |
According to Drawings |
Product Description
Specification
1.Certificates:ISO9001-2008,SGS,PED
2.Main Shaft:45#, 40Cr,GCr15,65Mn,20CrMnTi,20Mn2B,20Cr or as per customer special requirement.
3.20 years experience.
4.Materials: Carbon , Alloy steel and stanless steel
5.Diameter: less than 2,500mm
6.Length:less than 20,000mm
7. Material: 18CrNiMo7-6, SAE 4340, 4140, S355JR, 8660
34Cr2Ni2MoA/34CrNI3MoA
8.Certificates:ISO9001-2008,SGS,PED
Detailed Description:
1) Product Name: Forged Shaft, Shaft Forging
2) Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 9Cr2Mo, 9Cr2W, 9Cr3Mo, 60CrMoV etc.
3) Max weight: 60ton.
4) MOQ: 20ton.
5) FOB Port: Shanghai Port, China.
6) Delivery Time: 60ton in 30 days.
7) Delivery Condition: Rough Machined, Heat Treated, Fine Machined + EN10204: 3.1B
8) Payment: 30% T/T in advance, Balanced C.A.D.; or 100% L/C.
***
Mill Frequently Used Steel Materials:
1) Wind Power Shaft: 42CrMo4V, 34CrNiMo6; Wind Power Flange: S355NL, C22, 16Mn, 20Mn, 42CrMo, F304.
2) Forged Pipe Fittings: SA106 CL B, SA106 CL C, WB36, 12Cr1MoV, SA335 P11, P12, P22, P91, SA182 Gr.F1, Gr.F5, Gr.F11 CL2, Gr.F12 CL2, Gr.F22 CL3, SA350 Gr.LF1, Gr.LF2,
Gr.LF3.
3) Pressure Vessel Forgings: SA105, SA350 LF2, 16Mn, 20MnMo, 15MnMo, 12Cr2Mo1, 14Cr1Mo, F304, F316, 17-4PH.
4) Shaft Related Forgings: 25CrMo4, 42CrMo4, 40CrNiMo, 34CrNi3Mo, 25Cr2Ni4MoV, 18CrNiMo5, 30CrMo, 4130, 4140.
5) Gear Related Forgings: 35CrMo, 34CrMo4, 4137, 42CrMo, 4140, SCM440, 20CrMnMo, 40CrNiMo, 20CrNi2Mo, 20Cr2Ni4A, 34CrNi3Mo.
6) Copper Forgings: C10100, C10200, C10300, C10700, C12000, C12200.
Forging & Heat Treatment Equipment List
Name & Description | Forging Handling Capacities | Quantity |
| 6000 Tons Free Forging Press | Max. Single Forging in 45 Tons | 1 |
| 5000mm Diameter Rolling Forging Machine | Max. Single Forging in 16 Tons | 1 |
| 800 Tons Free Forging Press | Max. Single Forging in 7.5 Tons | 1 |
| 60 Tons Forging Handling Operator | Max. Single Forging in 45 Tons | 1 |
| 10 Tons Forging Handling Operator | Max. Single Forging in 7.5 Tons | 1 |
| 80 Tons Crane | Max. Single Ingot in 80 Tons | 1 |
| 60/30 Tons Crane | Max. Single Ingot in 60 Tons | 1 |
| 30/10 Tons Crane | 30/10 Tons | 5 |
| Trolley Heat Furnace | 5000*1500*1200 mm | 3 |
| Trolley Heat Furnace | 8000*2000*1600 mm | 3 |
| Trolley Heat Furnace | 6500*1500*1200 mm | 4 |
| Vertical Heat Furnac | Ø2500*10000 mm | 2 |
| Total Forging Equipment Quantity | 24 |
Forging Production Flow
Enquiry With Drawing In Details
Confirm Steel Material, Chemical Compositions, Mechanical Properties, Tolerances
Confirm Payment Terms, Order Materials or Check Material in Stock
Check Material Chemical Compositions, Material Weight, Dimensions
Cut Materials, Record Weight, Pre-Heating For Forging
Forging Ratios, Heat Treatment After Forging, Dimension Check
Rough Machining, UT Test, Heat Treatment
Fine Machining, UT & PT Test, Dimensions Inspection, Mechanical Properties Test
Customer Inspection at Site, Packing, Delivery Arrangement
Balance Payment Confirmation, Dispatch Forgings or Castings
Bill of Loading Confirmation, MTC Dispatch, Customs Clearances
Order Accomplished!
We sincerely hope establishing long and friendly business relations with clients from all over the world. Our goal is not just providing product, but also providing a complete solution including product design, tooling, fabrication and service for our customers to achieve their upmost satisfaction.
Forging weight is from 50 kg to 20 ton. Many kinds of materials, free size.
Smelting Process: EF+LF + VD+VC The process as follow: Ingot → Heat → Forging → Heat treatment (Normalizing+ tempering) → Inspection → Rough machining→ UT → 2th Heat treatment → Finishing machining → Inspection
Applications: The heavy forging: Forged ring, shaft, roller, flange, or gear is widely used for various industries For example: Metallurgy, mining, power station and so on.
Specifications:
Description
The heavy forging: Forged ring, shaft, roller, flange, or gear
Material
Alloy steel or stainless steel
Material standard
ASTM or GB/T3077-1999
Specification
As per specified requirements
Weight
Max. 250 ton
Smelting Process:
EF+LF + VD+VC
Process
Ingot→ Heat → Forging → Heat treatment (Normalizing+ tempering) → Inspection
→ Rough machining→ UT → 2ND Heat treatment → Finishing machining → Inspection
UT standard
EN10228, ASTM A388 or JB/T 5000.15-1998
Competitive Advantage:
The heavy forging is manufactured by large scale stated enterprise. Advanced technical process from smelting steel to forging and heat treat guarantees the product quality. Closed relationship with several famous stated enterprises guarantee "in-time delivery" and competitive price.
Excellent product quality and service, competitive price, "in-time" delivery
