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200kw Steel Bar Induction Heating Forging Equipment

200kw Steel Bar Induction Heating Forging Equipment
Price: US $ 8000-10000/Piece
Trade Terms: FOB,CFR,CIF
Min Order: 1/Piece
Pay Type: L/C,T/T,D/P,Paypal,Money Gram
Prod Model: GS-ZP-200
Markets: North America,South America,Eastern Europe,Southeast Asia,Africa,Oceania,Mid East,Eastern Asia,Western Europe
Color: Blue/White
Name: Induction Heating Quenching Machine
Warranty: 12months Free Maintance Spare Parts and Long Life
Efficiency: 100%
Continuous Load Rate: 100%
Working Voltage Range(AC): 342V-430V
Max Input Current: 330A
Oscillation Frequency: 2~10kHz
Application: Gear/Shaft Quenching
Marketing: All Over The World

Product Description

Electric power saver induction heating quenching machine
Application
 A. Heating (hot forging, hot fitting and smelting):
1 Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.
2. Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.
3. Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.
 
B. Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:  
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
 
C. Welding (braze welding, silver soldering and brazing)
It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material or different materials.
1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit. 2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.
3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.
4. Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.
 
D. Annealing (tempering and modulation):
1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.

induction heating quenching  machine advantages:

1, high efficiency, can saving energy greatly, energy-saving 60% 20% compared with SCR-IF;
2, secure, reliable, non-million-volt high-pressure, very safe for the operator;
3, adopt automatic frequency tracking, stepless power adjustment, easy to use, 10 minutes to learn. 

4, a unique cooling circulation system, ensure that the equipment 24 hours of continuous work.

5, almost no oxide layer, produced no exhaust, no wastewater is generated .

6, It adopts the most advanced IGBT frequency conversion control technologies to ensure the high efficiency and maximum output power.

The parameter of WH-VI-50 induction heating machine:

Model

GS-ZP-200

Worker power 

Three phase 380V/50Hz

Working voltage range (AC)

342V~430V

Max input current

330A

Max output power

200KVA

Oscillation frequency

2~10KHz

Continuous load rate

100%

Cooling water pressure

0.1-0.3mpa

Host weight

55kg±5%

Transformer weight

35kg±5%

Host dimensions(L*W*H)mm

590*450*780

Transformer dimensions (L*W*H)mm

420*355*450

Particular recommended

Stand hot forging quenching 

Temperature protection 

50 degrees


Induction heating quenching applications:
 

It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:  
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.

6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.

Packing&Shipping:

1.On the outside, packing fumigation wooden cases for welding for induction heating power supply.

 

2. Inside part, packing plastic film, in case friction of welding for induction heating power supply.

 

3. Induction coil is packaged inside.

 

4. heating power supply can be transported by ship air or train.

 

5.We provide 12 months spare part free replacement for welding for induction heating power supply

 

6. We also provide a induction coil, a foot pedal and a operation instruction along with each machine for free.

Our sevices:
Certification: ISO9001
Technology: Solid state IGBT Inverter
Induction coils: Free design for customer
Warranty: One year free part replacement and lifelong technical service
After-sale service: Free replacement spares and can provide overseas support
Induction heating functions: Metal hardening,brazing,melting,annealing,melting and other heat treatment
Auxiliary device: Infrared thermometer,CNC quenching machine tool
Supply scope: Power unit+induction coils+spare parts
Cooling system: Industrial chiller,closed cooling tower,water pump,water wire(optional)
Customer preparation: Water pump,water tank,or industrial chiller,copper wire,soft water pipe
Cooling water pressure: 0.1-0.3MPa
Power factor: >0.95
Matching device: CNC hardening tool, cooling water device,automatic loading device,adjust tooling
Additional functions: Heating time 0.1-99.9 s Retaining time 0.1-99.9 s
Features: Save energy,save electric bill,heating fast,safe and reliable,fast delivery,competitive price,free design,ODM support,manufacturer,exporter,excellent supplier,professional.
FAQ
Why Choose Us
1. over 15 years eperience in induction heating field
2. heating furnace is safety and reliability, long life 
3. our heating equipment export to Italy, Mexico ,Turkey, Slovakia, Pakistan, Iran,Vietnam,India, Malaysia,Brazil ,Indonesia,South Africa,etc. And winning great popularity
4. one year warranty and life-time technology support
5. fast, timely delivery & reliable after-sales service
6. spare parts & tools delivered with harvester for daily maintenance
7. customers & quality first.

Contact us:

 
Mobile phone: +86 18937170169
   
 
Website:http://www.inductionheating.com.cn

 

Our company specializes in quenching, furnace, high frequency quenching, high frequency quenching furnace, hardening equipment. Using the German original Siemens IGBT power module, FUJI rectifier module, power output of epoxy resin cast transformers, 24 hours of continuous work. Effects of electromagnetic theory, the alternating magnetic field in the metal material within the rapidly induces a large eddy, so that the molten metal temperature until an electric induction heating equipment, but also penetrate non-metallic materials, metal materials or local All the rapid heating.

Old-fashioned high-frequency induction furnace, high voltage step-up access is by a direct step-up transformer for AC 380V, and its poor security, huge in size and power consumption, high maintenance costs of traditional coal oven heating, box-type electric heating, oxyacetylene heating equipment, welding and heat treatment, not only pollute the environment, waste energy, but slow and inefficient.

A new generation of high-frequency micro-power license induction heating power supply, completely changed the above-mentioned shortcomings, is the price recommended by the best environmental engineering heating equipment.

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  • Zhengzhou Gou's Electromagnetic Induction Heating Equipment Co., Ltd.

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